@SpellowHouse Thanks, that was certainly the intention I think I take after my dad in that he wouldn't use an inch screw when a 6" was a possibility.... except I'll use a dozen of them to make sure!
@pastymuncher Cheers, nice of you to say.
Got the last post in today and then the guard rail slotted in. A bit of blending (sandpaper mostly) between the posts and the horizontal timbers and then on to the ladder.
I cut the top down in situ; leant it at the right angle and used a Japanese saw run flush with the top of the timber as a guide. Couldn't think of a better way to do it as anything else would have meant disassembling the ladder to make compound cuts (it's something like 4° off vertical side to side and 20° front to back). Then I made a vertical cut on each so that a flat hits the timber and not a point. All this will make more sense when I post the pics....but my back is making it quite clear that moving would be bad and beer would be good!
Unpacked the new mini universal bender. Quickly found why they have a poor rep: the tolerances are looser than a politician's morals...so getting a straight bend is a challenge. Getting a bent bend of a specific angle is neigh impossible...so I ended up doing it vaguely in the right direction and then tweaking it with pliers while held in the vise. Bit of filing to get rid of the sharp corners, couple of holes (a modicum of swearing) and I've screwed it on the ladder. Needs to come off again and be sanded because it's black steel and where it was bent the mill scale is coming off so it leaves your hands black if you touch it. A job for another day though!
@pastymuncher Cheers, nice of you to say.
Got the last post in today and then the guard rail slotted in. A bit of blending (sandpaper mostly) between the posts and the horizontal timbers and then on to the ladder.
I cut the top down in situ; leant it at the right angle and used a Japanese saw run flush with the top of the timber as a guide. Couldn't think of a better way to do it as anything else would have meant disassembling the ladder to make compound cuts (it's something like 4° off vertical side to side and 20° front to back). Then I made a vertical cut on each so that a flat hits the timber and not a point. All this will make more sense when I post the pics....but my back is making it quite clear that moving would be bad and beer would be good!
Unpacked the new mini universal bender. Quickly found why they have a poor rep: the tolerances are looser than a politician's morals...so getting a straight bend is a challenge. Getting a bent bend of a specific angle is neigh impossible...so I ended up doing it vaguely in the right direction and then tweaking it with pliers while held in the vise. Bit of filing to get rid of the sharp corners, couple of holes (a modicum of swearing) and I've screwed it on the ladder. Needs to come off again and be sanded because it's black steel and where it was bent the mill scale is coming off so it leaves your hands black if you touch it. A job for another day though!