To be fair, stoosh doesn't seem to have any luck with HTC handsets though
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IIRC he went through about 4 one X and 3-4 one S devices
Aside from stoosh and momo, have the others not got more or less perfect units? IIRC They say that they have the gap issue but it doesn't bother them.
Don't forget, you will always get the majority of people posting all the negatives/bad stuff online. Yes there does seem to be problems with the HTC one build/QC but that doesn't necessarily mean that everyone else will have those problems i.e. my one S (from the first batch) doesn't have any problems at all compared to what other people had, same with robbo and his one X (from the first batch) etc.
From reading around other forums, the main and only issue I see the
majority of people posting about is the gap at the top/bottom, overhang and screen not being flush with the rest of the device, but people have said that it is very minor and you wouldn't really notice it unless specifically looking for it.
IMO the reason the majority of people are mentioning about the gap(s) at the top etc. is because they are expecting there to be "zero gaps" due to HTC using that term, but HTC are only talking about the main aluminium body, the speaker covers aren't part of the CNC machine process/plastic injected, unfortunately a lot of review sites are getting confused with that too and reporting it wrongly....... I think it is being blown out of proportion in some ways as from the photos that I have seen, we are talking about less than a mm by the looks of it, could understand if it was more than 1mm and making a creaking etc. noise from being pushed etc. As said many times, I can see/feel several gaps on my S and even more on other phones.
The overhang and screen not being flush with the rest of the device (the one S and one X etc. screens are not exactly flush with the main body but is only noticeable by touch, only devices were this won't be an issue is when the entire front is glass i.e. nexus 4, gs 3 etc.) wouldn't really bother me unless it is very noticeable.
Regarding the camera lens not being aligned correctly, going by the photos that users are posting, I haven't seen this issue anywhere as much as what there was at the beginning, also don't think that it was a camera lens issue but was to do with the OIS system compensating for movement during the photo so either was fixed/improved with newer batches or fixed with the newer software build (1.29). Regarding the camera, the photos being posted by users across forums are looking so much better now than what we have been seeing from review sites and the very early adopters, macro shots are just insanely good.
I wouldn't put up with buttons not responding, dead pixels, glue on screen etc. though and I haven't seen that "many" people mentioning about those issues either.
Either way, I expect that HTC will have these issues sorted out for good very soon, they handle the one S and X issues pretty damn quickly and the majority of people were experiencing far more issues that were of far greater concern with those devices.