I thought I'd seen the last of this thread, it blew my secret hgf from friends 
My car has the new LR gasket and rail now so all precautions are taken from it happening again. As for the fault, the K series I believe has a low coolant capacity which could have been designed better but the real problem is apparently shoddy tolerances and build of the units. Head faces not being straight or quite aligned etc. causing the gasket not to work as effectively as it should. After the rebuild and skim it should be all good!

My car has the new LR gasket and rail now so all precautions are taken from it happening again. As for the fault, the K series I believe has a low coolant capacity which could have been designed better but the real problem is apparently shoddy tolerances and build of the units. Head faces not being straight or quite aligned etc. causing the gasket not to work as effectively as it should. After the rebuild and skim it should be all good!