I finally got around to running Orthos blend test over last few days and I couldn't get my X2 4200+ to pass at 3GHz for more than 9 hours. It runs the small FFTs test all day but with the blend test it eventually does a stop. At 1.425v it runs for around 2 hours then up to 1.525v for around 7 hours and the last time I tried was 1.55v which was good for around 9 hours. I suspect the memory controller just can't hack it at 3GHz regardless of using good settings for the ram. 
So I've now gone back to basics and had it run a full 24 hours Orthos blend test at 2.75GHz with the default 1.35v and my TCCD memory at 2.7v so will see how much higher I can go over the next few days without having to bump up the vcore much and then probably just leave it at that:
CPU-Z Validation

Still haven't bought a 2GB kit yet either but I might go for 2GB Crucial Ballistix PC4000 which seems good value at £125.

So I've now gone back to basics and had it run a full 24 hours Orthos blend test at 2.75GHz with the default 1.35v and my TCCD memory at 2.7v so will see how much higher I can go over the next few days without having to bump up the vcore much and then probably just leave it at that:
CPU-Z Validation

Still haven't bought a 2GB kit yet either but I might go for 2GB Crucial Ballistix PC4000 which seems good value at £125.
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Wouldn't feel comfortable using the S-clip on the AM2 socket since it only has 1 lug per side.
Load temps have dropped ~12c on both cores and the area around the CPU socket etc is also much cooler.
Can't complain at £45 though I suppose.