Best way of cutting perspex?

Soldato
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I want the edge to look nice and clean. :)

I've got: hacksaw, jigsaw, router, circular saw and a few other bits and bobs. Which tool would give the best finish on the edge?
 
i think you get blades specially for it for most those tools

for straight cuts the circular saw

a jigsaw with acrylic blades for doing not so straight edges

the blades for aluminium are very similar too , just want fine teeth really

too make it look perfect youll probably need to wet and dry the edge using a fine grit
 
I dimly recall that putting some kind of sticky tape on the perspex along the line of the cuts to prevent splintering helps but I'm not 100% on this or if indeed I'm getting confused with something else. :)
 
I used a special blade for a Stanley knife, it was hard work but left a super finish.
 
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diamond-grit tile cutters saw through perspex and polycarbonate effortlessly and very cleanly.
 
You could cut it 2 or 3mm big then use a straight edge and trim it down to size using a straight cutter in your router. You can polish the edges using a finegrit sandpaper & scoth brite.
 
semi-pro waster said:
I dimly recall that putting some kind of sticky tape on the perspex along the line of the cuts to prevent splintering helps but I'm not 100% on this or if indeed I'm getting confused with something else. :)

oh yea i forgot to mention this , it will stop the blad slipping on the plastic when you start the cut
=
 
To get a perfect edge cut it with almost any saw( fine teeth are a must), wet and dry the edge, then use a blowtorch quickley down the edge, this causes all the minute bumps to melt together and become perfectley clear again :) If you have acces to a laser they do a good job aswell.
 
Use masking tape on the bit where you're cutting through, this stops splintering. Then use a quick touch of a flame on the edge to melt it in to a flat, smooth line.
 
if you buy it in sheets should have sticky type tape on one side to stop splintering also need fine teeth on blade a fine bansaw type machine is best but if you cut to slow the plastc (perspex) melts around the blade.
 
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