Caliper piston size/efficiency difference query

Soldato
Joined
18 Oct 2002
Posts
7,700
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"Sunny" Plymouth
Right, i'm in the process of sorting a rear disc conversion on my SJ, the usual method is to fit a set of vitara calipers on the front and use the original SJ calipers on the back.

BUT, while i was fitting them i noticed the vitara calipers have a smaller piston then the SJ units. Brain fart moment. Does the smaller caliper mean for an X amount of fluid it will try to move out further giving more braking effect. OR does the larger piston mean it moves a smaller distance for X amout of fluid, but with greater mechanical advantage (i know mechanical advantage is more pivot/pulley based, but my knowledge of fluid dynamics is "slightly" lacking)

The only thing that makes me think the two calipers work on different principles is that the vitara caliper has a servo to do all the work for you, whereas the SJ is man powered.

I want to be sure that i'm getting the right caliper on the right end of the car to keep the braking bias ok.

Cheers
 
Jonny69 said:
Unfortunately you now have a misbalance front to back. For the original system you'll find that for X pedal pressure you'll put something like 75% of that to the fronts and 25% to the rears but because you've reduced the piston size on the front you have reduced the proportion of braking force that goes to the fronts. You might need to put a proportioning valve in to reduce the braking on the back or you'll be locking the rears up prematurely.

That's exactly the simple explanation i was after, no big words on a sunday morning, cheers :D Looks like i'm putting the original calipers back on and saving the vitara calipers for when i cut the drums off the back.

I'm also considering and anchor & skyhook method for improving the (lack of) braking performance.
 
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