When you say Diy car amp, have you stripped the innards from another amp and made a case or soldered together bits from ******s bargain bin?
A bit of both...

Got an old crappy car amp, and used the SMPS from it to power a fairly decent class D tripath module. Pics in this thread:
http://forums.overclockers.co.uk/showthread.php?t=17829129
The sound is good even tho I've only tested it briefly in the house with a small SLA battery. The module I've used is pretty much identical to the 41hz.com AMP9 kit and has no high level in...
A pre-amplified input such as the high level out of your head unit?
The plan is:
Pre-amp from headunit > active crossover > cat5 > pre-amp in on amp 9
So pre-amped basically, no high level outs being used.
Im assuming you are running subwoofers if you are running class D. To be honest, you need to really filter out anything below 200hz, which should be done on the amp.
Almost, it's a 4 channel module, so channels 3 & 4 are for 2 subs, and channels 1 & 2 are L & R up front.
As for the crossover, I'm waiting on some TL072 opamps, once these arrive I'm going for this circuit
http://sound.westhost.com/project09.htm with a crossover point of 112Hz.
I think you would only be able to put 40 - 50 wrms down each pair and you would have to use 2 pairs for each channel. Also, if you do do this, I would just watch the heat on the amp, if you notice it getting hot, you have too thin a wiring.
Having spent 2 hours researching this, there are as many supporters as detractors from using Cat5 in audio, so the old phrase YMMV applies. Personally, I would use Molex connectors if I was doing this.
I want something compact with lots of connections, hence cat5... I could go with molex tho, I guess I'd need 2 x 4 pin connectors for 4 channels, which I may just be able to squeeze in...
FWIW, This amp will only do around 50Wrms with 0.1%THD, but this should be plenty for me really... I'm using stranded mains cable rated for 20A as speaker wire, and it works for me...
