Central heating boilers/radiators

Soldato
Joined
18 Oct 2002
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7,084
Location
Kuala Lumpur, Malaysia
So last week we just got a new boiler fitted, as our old Servowarm one was around 20 years old and packed up.

Took 3-4 days to get a new one fitted , worked fine for a couple of days , then as usual things started to go wrong :p

One of the radiators was making a loud banging noise and shaking (this one was never really used in the last 15 years).

So. someone turns up to inspect, and apparently our radiators are too old for the new boiler and all of them have to be replaced - this one radiator actually more than doubled in size - looks like it's about to explode !

Surely they should have known this and included in the initial quote that we will have to change all our radiators? Seems like an obvious thing to check / notice ... is this a common problem? Have done a search on google and didn't really bring up much.
 
you sure there isnt just air in the rad??? try bleeding it....when rads start knocking they usually have air inside, when the plumber filled back up he probs never bled the rads, never heard of that codswollop crap about rads too old !!
 
We're waiting for the guys to come around again - they fully flushed the whole system etc. when they fitted the new boiler.

No way am I turning the central heating on again, that radiator looks like it will blow, about double in size already !
 
Just to give an idea of size difference :

Normal Radiator
radiator1.jpg


Bloated Radiator
radiator2.jpg
 
you sure there isnt just air in the rad??? try bleeding it....when rads start knocking they usually have air inside, when the plumber filled back up he probs never bled the rads, never heard of that codswollop crap about rads too old !!

Hmm the rads are around 40 years old apparently .. but I'd assume they were still tested under pressure back then :confused:
 
What the hell @ the blowing rad :eek: Turn the heating pump off now that looks rather serious.

As for them being too old, they are simply radiators, as long as suitable pump is in place any radiators should in theory work with any boiler, it just pumps warm water through them.
 
It's been turned off for the last 2 days now ....

The radiator seems like its expanding more ... its now got so big that its pulled itself of the wall and pushed the chest of drawers in front of it forward slightly (which is pretty damn heavy!) plumbers have been called and will be here shortly (I hope!)
 
That really doesn't look good, i'd assume there is something fairly serious going on there as the pump shouldn't be putting them at that much pressure - unless the rads have corroded really badly on the inside.

Definately turn the heating off completely, at the boiler (there should be a switch near it to turn it, and the pump off).
 
Just had a combi boiler fitted? If it was 20 years old it'd have had a <0.5bar open system before. You'll now have a 1.5bar sealed system, greatly increasing the stress on already old radiators.
 
The boiler is completely switched off, hence why we also haven't had hot water over the weekend .. so I don't see how more pressure could be getting to it.

The plumber came around on Saturday as well and the rad didn't seem to be bulging like that then :confused:
 
Just had a combi boiler fitted? If it was 20 years old it'd have had a <0.5bar open system before. You'll now have a 1.5bar sealed system, greatly increasing the stress on already old radiators.
We had a Vaillant EcoTec 624 fitted if that means anything to you ...

When the boiler was on, the reading was at 3 Bar
 
Just had a combi boiler fitted? If it was 20 years old it'd have had a <0.5bar open system before. You'll now have a 1.5bar sealed system, greatly increasing the stress on already old radiators.

Radiators unable to take 1-1.5 bar? :confused: Well i guess clearly not looking at that bulging one :/
 
The boiler is completely switched off, hence why we also haven't had hot water over the weekend .. so I don't see how more pressure could be getting to it.

It'll be a sealed system. The boiler will be off but the pressure will still be there. As the radiator has already started to fail it'll be weaker and thus the pressure will act on it even more. It needs draining before it explodes.
 
Not to mention that 3 bar (just read that post) seems very high. I have only experience of fitting a couple of systems, but we have ran those at 1-1.5, at most 2 bar.
 
We had a Vaillant EcoTec 624 fitted if that means anything to you ...

When the boiler was on, the reading was at 3 Bar

Radiators unable to take 1-1.5 bar? :confused: Well i guess clearly not looking at that bulging one :/

3 BAR?!?! No heating system should ever be allowed to run that highly, they've either filled it up too much or not connected an expansion vessel. Call them back to fix it and replace the radiator.

Rads can usually take decent pressure, but if they're old and have been used with an open system before, which would cause internal rusting, they can fail when properly pressurised.
 
I was being thick .. there is no numbers on the bar needle on the boiler .. don't have a clue where 3 bar came from in my head :p

Here's a pic to show the progress, coming off the wall

radiator3.jpg
 
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