CM 690 Atomic Orange USB 3.0

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Hi,

It's proper time to do something with my old PC case - CM 690 Dominator. I will try to sell it out, but in the meanwhile I try to upgrade it the best I can, no matters how much costs are :0

As an example - this is a picture of original CM 690-II Atomic Orange mod - to show you what I shoot for. Of course, pictured case is 690-II, and I've got "690-one", so differences are obvious, but I give you an example what I try to reach :)

py7z.jpg


Pick up right colour as first. So much intrigued colour has been named as "Atomic Orange" and has been produced 2007-2009 for General Motors under GM418P code. It was "one stage" spray which means it didn't require lacquering, and it was "pearl"-featured. So I can forget the Corvette-like look, but I will try to do my best. OK then, there are companies that mix colours, so I've tried one and bought one can for 15 pounds (400ml). This is a sample:
wdaq.png


.. which doesn't look good, it's much closer to brownies than oranges. After lacquering everything changes (luckily), and after many research & e-mails with spray vendor get an impression that colout wouldn't be as original. Pity.

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OK then, de-riveting first . Tools: hammer drill and 2 drill bits: 2.5mm and 3.2mm (1/8 inch = as rivets used).It's good to take a photos first to know, where to rivet later, because some wholes are shared by CoolerMaster between other projects (cases).
09rl.png


So after de-riveting all looks like that:
9ma.png


Now everything gets washed, degreased and rerady to paint.

Painting is PITA: every single element needs to be sanded (unless you've got a sander), cleaned and painted with stages: primer first, "stone" effect as second, right colout later, and lacquer at the end.

"Stone"-effect spray looks like that (probably two dyes that atomize two colurs with "loogie" consistence) :
c0qy.png


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After painting all elements:
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In right-hand bottom corner it's just primered element, for seeing the dfference. It's plain and smooth, later I'll paint it with Stone effect.
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Most PC cases I've seen was lacquered with plain (glossy) lacquer which I'd like to avoid. It's why I've invented coarse surface.

Sanding side panels:
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And now it appears that thinking has a future ;-) If someone is going to do something similar, cut a whole to plexi-glass first (and bore some wholes) to save some time ;)

Cutting the whole in side panel - tools: jigsaw + metal bit and Draper with metal bit as well. Draper is used for cutting small elements between holes, and after that I put jigsaw here and "follow" previously drawn trace:
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You see a hammer, piece of wood and metal "tool" for finishing laminate floor ;-) it was used for banging surface as jigsaw waved it a bit. Warning - you can't hit a hammer directly to panel (because you might wave it even more), I was hitting through this metal "tool". I de-waved panel in 95%, and the rest was done by sanding. It has to be smooth finish from outside ;-)

And now - painting of those panels. Three poor layers of paint are much better than a reach one. Plus one solid primer at the beginning, of course. Progress of layers is shown here:
eaa7.png


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After third layer it started to look like "original" Atomic. However I didn't want to have matte-look and applied some lacquer layers to get Corvette-look, whazza :)
u4wd.png


In the meanwhile - riveting. It would take about 100 rivets (!), and further painting & lacquering applied rivets. BTW, I applied glossy lacquer outside - as shown above - and matt lacquer inside, to black elements - as shown below:
snvi.png


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Paint and lacquer are hardening (BTW, painting here is some kind of massacre - must be done above 15 Celsius, AND not with big humidity, like - for example - within, before of after raining, otherwise I get light spots which have to overpaint again during PROPER WEATHER), so I do (BRAIDING).

Front panel socket first. I developed my own mod - to get the same colur group everywhere - and put some heatshrink sleeving to each single end of small cable. Colour of this sleeving was not exact, but it was nothing else to get... For double cable you must have two (there's one more on picture below) pieces of heatshrink:
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..and such tools:
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First, you have to take the cable out of plug, levering plastic flap by something sharp & thin:
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..and do this for each cable separately. Before you do this, remember which cable matches which whole, usually colour one (signal) matches whole described with small triangle.
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Next, you have to split the cable pair and cut braiding to lenght (sometimes a bit longer than cable, because braiding - especially cheap one - likes to diverge, causing need to cutting).
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I put black heatshrink on first:
kh0.png


and move it to the end, because it's gonna be front-panel side:
e1z.png


.. and after that, orange heatshrink, being stretched to bigger size, goes to its place:
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lj7w.png


...tbc...
 
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I do the same with another cable:
uul2.png


and now.. it's time to use a Heat Gun. Blow-dryer would be fine, too, but I wanted to be a PRO :-)
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After shrinking of one element:
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.. and two of them:
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Bigger heatshrink joining the two cables on its place:
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And before I heat up all with HeatGun - looking like vibrator (different colours run out in the shop, LOL), I needed to put cables in appropriate order, and position (inset up):
zjdv.png


Dabbing a plug is just a formality and whole wisp looks that way:
c67a.png


.. and front panel heatshrink finishing:
jfbj.png


.. after few hours all work looks like this:
j30u.png


I know it's not a MDPC-X sleeving, but I will try something like this for sure in the future:) Colours are not "real", because there are working photos (not marketing ones) but I will do some retouch and more fine photos later :) Anyways, it's UV-H Orange from CableModders.

It's easy to notice at picture above that one of cables nearby the plug is a bit wrinkly- it has been amended already - photo below . Simply, I didn't know the correct place this heatshrink to start putting, and once plug has been applied, part of heatshrink started to wrinkle - since then I knew, how much and where to start from I can apply heatshrink pieces:)

pnya.png


Second wisp - this one with audio plugs - needed more effort. One audio plug shares cables with another plug, so braiding such "thing" would look terrible, I had to split both plugs into two "independent" sub-wisps. Additionally, I had to remove additional cable sharing, like yellow and blue cables which goes in to one hole and goes out (from it!) to another.
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So you can see what's bad :) Cut the cable in the plug and second cut just in-between, like this:
xgr1.png


And join them again in a correct place. Heatshrink is good isolation material, too ;-)
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.. that's it - cables have to go out from holes to main wisp, and not to another whole. Yellow cable done as well - soldered and isolated.
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Now - to split HDAudio and AC97 plugs: snick this black rubber
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.. and cut AC97 off the Siamese twin:
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... and solder, snicking each single cable isolation. Isolate all again.
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So now cables are ready for braiding. Whole wisp after hours of pottering looks like this:
a5t.png


Photo above shows if you put one plug to audio socket, second plug will stay off front the motherboard, and gets out of sight, unused :)

eSATA cable couldn't be forgotten:
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Now, front & top panels. The best way is to retouch all cracks at the beginning using filling primer or lacquer (and sand out all to get smooth surface before painting), because simple primer & colour spray won't fill out cracks deeper than ~0.5mm. Like this:
jzuh.png


I was convinced - unfortunately - it would cover, but it turned out I was wrong;-/ I masked buttons and paintings:
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and other places that should stay unpainted:
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.. and after painting (one primer layer & three colour layers) cracks still remain. So I had to use some automotive lacquer:
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and partially sand the surface:
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After this panel was ready to paint again... being nice and smooth ;-) And after lacquering looks like this:
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In the meanwhile I started to cut acrylic sheet:
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.. you can use sharp knife and "crack" the sheet if you wish, but I didn't decide to follow this method ;-)
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WIndow is awaiting drilling holes now.

First serious problem arose once I drilled holes (for a window) in side panel - it turned out lacquer and paint got burnt nearby holes (lol) so I had to fix it - by partial sanding, painting whole side and lacquering. Again :/

In so called "next meanwhile" it turned out front and top silver bars had serious "tear and wear" areas, so I needed to paint them, too. So I've bought CHROME spray which seemed to be big mistake.. and having no other option - used remnants of primer and black paint.

Look into the corner - copper-ish (tear&wear) area might be seen:
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.. bars after sanding:
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.. and after getting painted and lacquered:
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t74s.png
 
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I take carbide drill bit for glass:
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and very slowly drill holes:
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Inspite of plexi glass is equipped with some protective film, it's always good idea to protect it more, with masking paper, for example.
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Once all holes are drilled (two different sizes: 3.2mm and 2.5mm, because one rivet will be smaller):
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Quick preview how the whole side panel will look like:
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BTW, if someone needs such info ;-) Masking paper (used for decorating) needs to be removed within 24hrs, if kept longer, it becomes hard to remove - because it takes out some lacquer, or leaves glue. You don't know how long took me to find appropriate remedy to remove those awful glue parts... but finally I found it: WD-40 :)

Here we've got a movie presenting second side panel. Outside: Atomic Orange glossy, inside: black matt & coarse - like other inside elements.

 
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5.25"-bay drive tabs painted:
m7at.png


and rear tabs for expansion card brackets, and slot covers. Plenty of paint stays on paper, so it's big waste ! I developed "trash method" of painting and put everything else (to be painted/repainted later) under/nearby of painted main element to save some part of this expensive material :)

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Fan grill, lol, it will be party :)
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In the meanwhile I was working on fans. I'm going to give a try one of them and see how it goes/looks like, but my goal is to mod 4 of them: front (just switch LED colours), rear (like this one) and two top Akasa Amber:
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Propeller lacquered (I'm short of AtomicOrange spray), now I drill 8 holes for orange LEDs - I think it's good way to diffuse light. I gave short piece of heatshrinks to LEDs (to make sure LEDs would sit properly in a hole), then glued with SuperGlue and used decorators CAULK as "finish". It should be elastic, but strongly keeping diodes on place at the same time, so I thought plain silicone wouldn't be strong enough.
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Nothing more left like soldering cables and one resistor.
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Quick soldering, borrowing son's PC and power on.. no fog like last time ;-) so far so good. It's 4 LEDs only, just for testing purposes, but I think looks good to procedd with next 4 LEDs.

Picture taken with flash to see what is what:
e3ja.png


..and next are done with less light:
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Yesterday last part of painting has been done, and today finished lacquering :)
Tomorrow = retouching small quirks here and there.

Lacquered drive tabs look like this now:
p78h.png


Side panel after hole-retouch (burnt lacquer & paint):
wgmf.png


Top panel after dust-retouch and re-lacquering:
b2i1.png


And rear tabs for expansion cards (wow, now looks like candy):
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Grill:
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brackets
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and all spray cans I used (yes, yes - 27 items, OMG and so on). Now I know probably it would be better to borrow compressor :/
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And that's it. Now I wait for lacquer to be hardened.
 
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So example fan has been done.
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Now it gives nice light effects:
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For curious followers :)

I split 8 LEDs to 2 wisps, each consists of 4 LEDs. Each wisp has own resistor. Resistance is calculated as follows:
Rd=(Uz-n*Ud)/Id

Rd = resistance
Uz = voltage given
n = LEDs quantity
Ud = LED's working voltage
Id = LED's current

It is assumed that LED's current is 0.015A - 0.02A (I put 0.02A), with working voltage = 2.2V (it depends of particular LED, all have different parameters, for example orange LEDs work with 1.8V-2V, but they might work with even more). LEDs quantity per wisp = 4, voltyage taken from motherboard FAN socket = 12V, so it gives:

Rd=(12V-4*2.2V)/0.02A = 3.2V/0.02A = 160 Ohm

I took 115Ohm resistor to make LEDs even brighter, one for each wisp (and wisps are connected in parallel).

After soldering and cutting cables - LED gluing (in heatshrink "caps") and caulk-ing:
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Bamboo + tape = paddle-like-something, it's my way to spread & smooth caulk :) It should be something wet, but tape doesn't work good when wet :/

I isolated some solderings with heatshrink, but it's not necessary (at the end I will isolate all 4 fan facets with black tape):
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And then, drilling a hole in front face of fan to let cables out (it will be rear fan mounted via its backside):
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All cables to be braided, and each cables to be heatshrinked (my way to nice look - all has to be orange/black):
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So fan power cable looks better since now:
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.. as the whole fan case, isolated with black tape:
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Fan BEFORE and AFTER::
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Such fan - what you can notice -might be mounted as out-take only, due to whole bored in front of it. But there's nothing wrong to bore a whole in backside of a fan, when you're going to mount it as intake :)
 
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Hi,

I think riveting side panel window might be a bit tricky as rivet head must be painted & lacquered first, and during riveting there's a risk of lacquer&paint damage on panel itself.

I've seen some special screws once I was mounting IKEA PAX wardrobe for my friend (two segments has been joined with such screws) :) but I don't know how they are called here. They look like rivet nuts with countersunk head "closed end round" type. Like here:

http://www.applegate.co.uk/listings/d4abbd72febd5b46e043e064a8c02f26.html

It's not exactly what I'm looking for, but it should give you an idea what I'm after. Simple screws available on other PC-oc-mods-like sites are not an option. Any suggestions, please ?

Cheers.
 
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OK, I reworked original CM front 120mm fan to orange-look by changing LEDs. Now it looks correct, but ... ehm... I don't think the light that comes from LEDs is politically correct... it's nazi's fylfot cross :confused:

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So once put all pieces together whole inner frame looks like this (work photos only, the side panel window has to be finished to complete all work - waiting for proper rivets as current ones seem to be too short):
psgw.png


h4z4.png


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This is looking good. I take it your fav colour is orange ? :D

Nah, my favourite colour since I was a toddler is red ;-)
But Racedriver:GRID game changed it a bit - once I saw modding option there, I started to love greens and oranges, hyhy.. until I saw Atomic Orange CM-690-II mod & Corvette in the same colour. Then I realized all previous oranges was not "that orange" :)

Nice mod. [...]
I did something similar a couple of years ago but I used a few more LEDs and a few other components :)

Thanks mate. I was starting to study "fan case" with your thread, so your involvement is present here :)

Just an hour ago my son invented one more mod to make, so I will check it, probably this weekend, if this fires up so effect will be definitely great. I need his (my son's) motherboard and case to do first example ;-) so I'm curious how he's going to handle this fact, huh. I haven't seen such effect before, so maybe I'll be first who makes such mod LOL..
 
You sticking a gigabyte board in there by any chance?

No motherboard will be sticked :) as this case is intended to being sold with no use. Just externally I will check cables and fans & take photos.

But it's not a problem to put "virtually" GB mobo with oranges...

For example, this is my job (unfinished yet, work still in progress) showing how final pictures will look like. There will be - obviously - more images (or objects on this image), including that one showing "virtual" mobo inside.

dwoo.jpg
 
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OK, I've taken some pictures presenting effect mentioned before, but my Kodak Z740 is not good in the dark.. It's all about backlightning the motherboard (few wires, 7 LEDs, few resistors + braiding + molex):

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And after all, retouched pictures.. case ready to sell :)

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