CPU lapping guide

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7 Feb 2006
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Location
Perth, Australia
A couple of people have been asking for a lapping guide and as I have just lapped my E6600 I thought I'd put a guide together on what I did.

Get the right sandpaper

Firstly I had to source some "wet & dry" sandpaper at the following grit grades...
400, 600, 800, 1000, 1200 (1 sheet of each) - You can go higher but I didn't

I managed to get the 400 & 600 sheets from B&Q but had to go to a car accessories shop to get the other grades as the higher grit grades are typically used for body work on cars.

The next step was to get a flat surface to mount the sandpaper on... I pulled apart an old photo frame and used the glass front.

I then placed the glass on my kitchen bench and the 400 grit on top of that. The paper was flat when i got it so i didn't have any issues with it not lying flat against the glass.

I ran the cold tap over the 400 to start with and then shook it about to get any excess water off the surface then placed in on the glass... (I only used water with the 400 & 600, and did it dry with the higher grades)

Now it was time to get the cpu!

I cleaned all the pase off the chip with good old tissue paper and a little cap of Smirnoff Import strength Vodka (50%) - It was all I had to hand!

I didn't cover my chip while I did the lapping, if I had kept the plastic holder that the chip came in I would have used that to protect the back but I threw it out.. ho hum it still worked!

step1.jpg

Say goodbye to the IHS labeling

Now as for lapping techniques I've read different things everywhere I looked.. But i did the following....

Placed the IHS on the 400 holding the cpu by the side and started moving it up & down the paper in a straight line making sure i put only a little pressure on the cpu. I repeated the motion for about 10 seconds then turned the chip 90 degress (clockwise or anti clockwise its up to you) and did the same motion for the same amount of time again. Untill the cpu had completed a revolution.

At the start i looked at the surface of the cpu after every revolution (out of interest to see where the copper was showing) The first place I noticed wear was the corners...

step2.jpg

The corners were the first to show any wear

After every 3 - 4 revolutions I moved the cpu onto a fresh part of the sand paper. I used the 400 grade untill I got about this far...

step4.jpg

Starting to see copper at the center of the cpu

In total I must have completed about 25-30 revolutions at each sheet before I then moved onto the higher grades. I also cleaned the cpu up after every change of sheet as you get a build up of fine grit on the pcb.

By the time I finished the 800 grit the cpu looked like this.

step5.jpg

Almost there!

Eventually after completeing the 1200 grit I decided it was time to clean the cpu one last time and wack it in!

step6.jpg

Cross your fingers!

I probably wasn't as professional as some people would be when doing this, but it worked and I knocked about 6-8 degrees off my idle temp.


Warranty
If it wasn't obvious... doing this to your cpu will void its warranty
 
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Yeah I used AS5 & did the thin line down the cpu method as covered by arctic, but I had to take my heat sink off at one point and when I did that I used a credit card to smear the paste over the heat sink. Each to their own really.
 
Yeah those are my new temps. I get about 53 degrees on full load once my case is closed.
 
When I first put the cpu back on the board after the lap I couldn't get the machine to boot... took it out and reseated it a couple of times before it came back up... needles to say I was cacking myself!

I'm sticking to 3.24GHz at the moment as even though I can get 3.6 stable the load temps end up at about 64 degrees as opposed to 53degrees @ 3.24
 
If you do it right there is no reason why it would effect the lifespan of the cpu. If anything as you say keeping the chip cooler can only be positive.

Overclocking your cpu is more likely to shorten you cpu lifespan as your pushing the limits of the technology.
 
CarlD said:
I only have 400 , 600 , 100 , 1200 sandpaper... will it be ok if i skip the 800?

Yeah should be fine, do most of the work @ 600 and get to as much copper as I did on my 800 photo. Then go straight to 1000 & 1200.

Good Luck!
 
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