How do you drill out a bolt?

Soldato
Joined
18 Oct 2002
Posts
4,020
Location
Wellington, NZ
Hi, the little star screws holding my disks are not moving and the head is a bit damaged.

How would I go about getting it out? Thanks,
 
Buy yourself a left handed HSS drill bit then using a reversable drill start drilling it and the heat of the drill and the reverse rotation will often undo it. If it doesn't then provided the drill is the correct core size for the thread in question you should be able to peel the remainder of the thread out of the hole.
 
No easy way. if its a bolt and nut option, you just get a drill slightly larger than the diameter of the thread. Drill into the head or the nut till it falls off.
If its a bolt into a pre threaded hole(ie in the car rather than a nut) then drill out at the same size as the diameter of the thread then get a thread maker tool, to re-do the thread.
 
I'd try an impact driver first before attacking the wretched thing with the drill and a tap and die set...
 
jumpy said:
I'd try an impact driver first before attacking the wretched thing with the drill and a tap and die set...

Like Jumpy said, an impact driver is probably a better bet first.
 
Drill a pilot hole with a small bit. It must be dead centre - this is the most important and hardest to do part.

Increase drill bit size until the drill bit is almost the diameter of the bolt.

The bolt thread should then peal out or can be picked out.
 
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