I made a very simple 8 fan controller!

Soldato
Joined
19 Jan 2006
Posts
4,681
Hey guys,

I've always wanted a quiet, high performing, sleek looking and cool PC - unfortunately is hard to get the perfect balance, but I think I finally have!

I've never been keen on shop bought fan controllers as they look gimmicky with flashy lighting and colours, are too fiddly to use with controls for each and every fan and have features which I'll never use such as all the temperature probes! So what I've made is a very simple switched fan controller which toggles between sending 12v to the fans and 7v to the fans. It can control 8 fans, with headroom for more if necessary.

All you need is -

Molex Y Splitter

Female Fan Pigtails

DC Step Down Converter

DPDT Switch

Start with the Molex Y-Splitter, what you want to do here is cut both male heads off the connector leaving you just the female connector, then remove the red wire and the closest black wire to it from the female connector leaving you just the yellow and black next to each other, keep the red and black wire you removed for later. Attach the appropriate set of connectors for your switch to one of the yellow and black pairs and leave the other pair with about 4mm of bare wire showing and twist them so they are nice and tightly wound and not fraying - these bare ends will be screwed into the DC Step down converter.

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The next thing to do is to trim off all the female fan pig tails from the 4 way Akassa cables, strip a bit of the wire off the ends of the wire and combine all the black wires in to one, and all the yellow and red wires to one, finally attach the appropriate connectors for your switch to the ends of these wires. You should end up with something which looks like this - I've chosen to add a little bit of extra wire to the end to give them further reach into my case, this was the wire taken from the Y splitter.

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With two more lengths of the left over wire from the Y-Splitter you need to attach a set of your switch connectors to one end and leave the other end with about 4mm of wire bare and twisted as you did with the Y-Splitter.

Now you need to set the output voltage of your step down converter, attach the bare yellow wire from the Y-Splitter to the positive input on the converter and the black to the negative input. Plug it in to your PC to power up the converter. Using a voltmeter measure the voltage being output by the converter at the other end, you want the output to be above 6v as many fans won't start up under this voltage, I personally chose a 7v output. To adjust the output voltage there should be a potentiometer on the converter, it's the blue box with a small flathead screw on it, turn to the right to increase voltage, left to decrease.

Once set its time to wire it all up!

Add the last pieces of wire to the DC converter so you're able to connect it to the switch. Attach the fan pigtails to the centre connections on the switch, and the DC inputs on the outer connections, make sure you connect all of these in the correct polarity!

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I chose to mount my switch in one of the optical drive blanking plates, which worked out to be the perfect size to mount the converter on too!

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I hope this is useful for people who want to create a smililar thing.
 
Nicely presented, I hadn't considered using a converter for this.

I usually connect the fans between the 5V and 12V to give me a nice 7V, ideal for spinning the fans slowly.

I wonder if it's possible to control the voltage from a sensor so it starts at 7V but increased if the case temp rises. Perhaps something parallel or inline with the adjuster would work.

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I looked into running 7v directly off the 5v and 12v lines but unfortunately, from what I've read, you can't run more than 3 or 4 fans as the load placed over the 7v line can't be greater than that of the 5v load. Another conisderation was just to have a 12v/5v switch, but most fans won't start at 5v, they may stay spinning if you start them at 12v then switch to 5v though.

I'm not too fussed about an automatic speed regulation based on temps, it's a case of 12v for gaming, 7v for peace and quiet.
 
My fractal fans are far to quiet for that anyway. :D

Good job though imo. looks clean. can you see the pcb through the gaps like in the picture though ?
 
This is in a Fractal Define R2 filled with Fractal fans :D The graphics card is the loudest part tbh, but even the 120mm/140mm fans running at 7v go from quiet to inaudible.

You can't see the PCB through the gaps without the flash on the camera or a light shining directly into it + with the front door closed you'd never know it's there.
 
I was talking about this with Teal the other day, and he suggested using like a four way switch, each attached to various resistor strengths.

kd
 
Nice little guide. This thing would power loads of fans. Wouldn't be too hard to tap into that trimmer though and fit a remote voltage adjuster for variable fan speed.

I like this sort of innovation. Anyone can buy a fan controller but it's great when someone thinks outside the box and makes one themselves.

Just watched the video. That voltage drop makes one hell of a difference. What fan speed are they at 12v? And at 7v?
 
Sorry for the late reply, but yes, 12v and 7v.

I've made a little change though, I've added a further 3 140mm fans to the system and used a Zalman fan mate to tune down the noise of the graphics card fan.

The fan mate lets through roughly 5v to the graphics card cooler when switched to 7v, at 12v the graphic card gets about 9v, the temps are awesome with the three extra 140mm fans and it's nice and quiet with only 9v to the 92mm fans.
 
Could you not use a 3 position switch and resistors/various power feeds to get the lo/med/hi on basic fan controllers? That would probably only be a bit of additional work after what's already been done.
 
Yes, you could do that fairly simply. Personally I'm happy with my single switch though, the system stays cool enough on the quiet setting so if I forget about it's not an issue (~75 degrees on the GPU, ~65 on CPU), on the 12v mode I get between 5 and 10 degrees cooler temps.
 
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