Paradox's Mini Guide To Lapping

Soldato
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Why should I lap my heatsink?

  • If you want to decrease temperatures to achieve a higher clockspeed.
  • If you want to decrease temperatures to reduce noise.


When should I not lap my heatsink?

  • If you're happy with your overclock.
  • If you're happy with the noise level.
  • If your PC is stable but you just want lower temperatures.
  • If you want to retain your heatsink's warranty.

If the above applies, don't bother. It's just not worth it.



How does lapping work?

  • It makes the surface of the heatsink flatter (less convex/concave)
  • It improves the surface smoothness/finish

The above actions mean that there is a better match between the shape of the heatsink's base and the CPU's heatspreader. This increases the surface are of contact between CPU and heatsink, means you can use much less thermal compound (a good thing), and therefore improves the heat flux from the CPU.

This means lower temperatures.



What do I need?
  • Wet and dry paper, in a variety of grades. I used 160 up to 1600 grit, purchased from Farnell online.
  • A heatsink (I'm using the ubiquitous TR Ultra 120 Extreme: famed for its convex base and slightly poor finish).
  • A flat edge, eg: razor blade, metal ruler
  • A Flat surface (eg a glass desk)
  • Thermal compound
  • Cleaning fluid, eg white spirit
  • About an hour of your time



How do I lap?

  • Start by removing your heatsink if it's attached, and cleaning off any thermal compound using some white spirit.
  • Get some idea of how concave/convex the base is by holding the heatsink up to a light with your flat edge against it. If you can see lots of light coming through between the chip and the edge it's obvious that the surface isn't flat.

    dsc06625o.jpg

  • Lay out your wet and dry paper with the coarsest grain. This is the lowest grit number, mine is 160. Lay it on a flat surface. Many people recommend glass as it's completely flat, but I'm using my flat desk.
  • Slide the heatsink in one direction firmly, but not too hard. Repeat this motion, then turn the heatsink 180 degrees and repeat again.

    dsc06628o.jpg


    This should leave you with scratch marks on the base all aligned in one direction. By this point it should be obvious how convex/concave your base is by which areas of the base are having their surface removed.

    dsc06629a.jpg


    Carry on rubbing in one direction until the surface has been removed from the entire base, and it's entirely copper colour. This could take quite a while, it took me a good 20 minutes.

    dsc06630a.jpg

  • Rotate the heatsink 90 degress and rub firmly several times in a straight line. After this, keep rotating the heatsink 90 degrees after each stroke, and repeat for about a minute. By this point the base should be flat but not necessarily smooth

    dsc06632h.jpg


    The base should now have scratch marks in both directions.

    dsc06631y.jpg

  • Move onto your next finest grit paper (higher number). Repeat the previous step, rotating 90 degrees after each stroke, until the entire base has the same slightly smoother finish.
  • Repeat with all the grades of paper until your finsest grit. Be sure to brush off the base before moving to a finer grit to prevent large pieces of grit "contaminating" the finer grit paper and causing deep gouges.
  • The finish should now be very smooth, as well as flat. If you want a mirror finish, you might need to use polish. Personally I'd rather not put any other products on the base that might interfere with the thermal conductivity.

    dsc06633.jpg


  • Make sure all the metal powder from the sanding has been removed from the heatsink. You might even want to wash it under some running water and dry it thoroughly. You definitely don't want bits of metal ending up on your motherboard and shorting things out.
  • Apply your thermal compound using a very small blob and spreading it out evenly using a finger in some cling film. Re-attach your heatsink and see how much your temperatures have dropped.




Can I also lap my CPU?

Yes. Here's one I did earlier:

dsc06634.jpg



The Results
My E5200 @ 3.6 GHz (only its every day speed) went from 53/55 degrees under Orthos, down to 48/50 degrees under Orthos. Not a massive decrease, but it might just mean I can squeeze an extra 200Mhz out of it and hit my all-time stable high of 4.3Ghz.
 
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thankyou for your post i do think lapping is a great idea its just im way too lazy to to do :D you should start a lapping business:D u'll be rich:D
 
First time you do it is a bit scary... but its not that difficult at all as long as you take some time and care... good guide although I tend of use a little washing up liquid on the more coarse grits especially on heatsinks as it helps to lubricate and stops it from "sticking"
 
Nice one. Personally i lap all of my blocks and heatsinks but have never done a cpu. People don't seem to like buying cpu's with no writing on them.

You and your E5200. Bah humbug (case of sour grapes). :p:p:p
 
Nice guide m8.

A few extra pointers:

Use glass as your surface. A mirror or glass from and old picture frame is perfect.

Up to 800/1000 Grit is more than enough to take the curve out of the IHS unless you are an absolute perfectionist and anal about such things (like me) then go as far as you want, I went to 2500 Grit and then finished of with metal polish - Just please please please make sure you have some IPA to clean of the residue some polishes leave behind otherwise the exercise is pointless.

It makes no difference if you use circular or side to side sanding movements imho.

If you are lapping your CPU then you should also lap your heatsink. a lot of modern heatsinks, especially waterblocks are bowed to compensate for the concave IHS on CPU's. If you flatten the CPU without doing the bowed heatsink then you are defeating the object. Lapping a bowed (Convex) heatsink is extremely hard.

Some shots of a CPU I did:

109.jpg


110.jpg


111.jpg


S5300073.jpg


S5300078.jpg


S5300083.jpg
 
Gah, didn't realise there was a guide already up there.^

Nice finish Webbo. I didn't have the patience for that!
 
Check the reflection of checked paper in your lapped heatsink/block/chip to confirm you see straight lines in all directions. Shiny does not equal flat.
 
I found that I needed to stick the wet and dry to the surface, used glass else the paper/HSF would snag on it, I also masked off the HSF, makes for easier cleaning, used a few drops of water for lubrication and it's very important to keep the pressure you apply equal all over the base/CPU else you end up rounding off the corners.

I've did take some pics when I did of mine but have no idea which site I hosted them on. I also couldn't be arsed with the ultra shiney finish.
 
Thanks for the clear guide, I used this when I lapped my TRUE a week ago. Took about 6 hours total (started with 240 Grit) and got it nice and flat. Cut around 10 degrees from my load temps - I think my base was really bad (thought reapplying the TIM helped).
 
Yeah great guide there m8, thanks for this. I agree with a couple of others tho that using some water/washing up liquid can really help things along especially with the coarser grits.
 
Can i ask, when lapping the cpu how do you hold it down level without putting too much pressure on the pins.?

Im guessing an inch square pad of antistatic foam or something similar.??

TIA.
 
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