project: Y flow

Soldato
Joined
31 May 2006
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Location
West London
Y-Flow

Two fan cooling with a non-traditional twist - they are both exhaust.
Should have this finished tonight (after doing two days of fan tests)

Start with a simple case mod - add a fan hole.

Measure
Cut1_zps79f92653.jpg


Dremel to start - much harder cutting steel that aluminum
Cut2_zps71004b64.jpg


Hacksaw time
Cut3_zps11edc25e.jpg


Make sure your hacksaw has a rotating blade, makes life much easier
Cut4_zps33f780fe.jpg


Grind down the extra metal
Cut5_zps1c0a75f3.jpg


Finishing touches to remove any sharp edges
Cut6_zpsb375e17a.jpg


Remove all the metal filing - don't want any shorts
Cut7_zpsa6898d9f.jpg


Now to invert the case...
 
As the HR-03 is so close to the case I needed another cut.
The fan is located half in and half out of the case.

No fixing this time :) the rubber corners of the NoiseBlocker are holding it in place.
No metal to fan frame contact.
Ran FurMark again and topped out at 59c - happy with that :D

Hole cut for fan - about 1mm oversized on all sides (corners square so the rubber grips)
base1_zps1458223d.jpg


Small cut for the fan wires
base2_zpsbb4aed41.jpg


Edge - no contact except corners
base3_zps94000469.jpg


Located in base
base4_zpsca4ce972.jpg


Edges again
base5_zpsc6c89c04.jpg


System setup
base6_zps95b9f065.jpg


Side on - six heatpipe holes added
base7_zps9d7c51c9.jpg


Side view - could do with a re-spray, but it's ok untill slice form is finished.
base8_zps8d5db3fc.jpg
 
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