Siverstone TJ 07 Build - Dark Water

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Location
Clevedon , Bristol
Finally got the pennies together for my perfect case , the Silverstone TJ 07.

But no case is perfect !

I wanted black inside and to hide as much " stuff " as possible from view. Anodising black was an option , but that would still leave drive bays and cables etc. exposed.

So i decided on acrylic to shroud and shield as much of the inside as possible.

A sort of Z shape for the drive bays , a false floor ( and possibly a roof ) and a back panel.

2 water loops Black and Purple ( though the Purple is getting more like a Lilac colour as no-one makes "proper" purple lights and fans ).

DTek fusion + On board NB
EK 3870 Full cover
D5 and DB1 pumps
PA120.3 and 120.1 ( for gfx card ) Rads
2 Alphacool Repack Black Res'
Black and Purple Primocoils
Black Feser and D-tek dyes

Black 3mm Acrylic
1500watt Heat Gun
Dremel ( Ryobi )
Drill
Clamps


An empty shell gathering dust :

caseouteo4.jpg



A naked TJ07 :

caseinbu6.jpg
 
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The hard drive shroud and the floor :

insideki5.jpg


First time using acrylic , surprised by how easy it is to use. Heatgun for bending and Dremel for cutting.
Slight ****-up with the heatgun ( too close to the acrylic ) as you can see the burn near the top of shroud.
Easily removed later with some uber fine wet and dry ( or Photoshop :p ).
The hardest part is keeping the protective film on the acrylic , this stuff scratches so easily.
8 of the holes are for water tubes , the other 2 are for wiring.


Internal mesh panels

meshkb8.jpg


The one time in my entire life i need some Black AC Ryan mesh , there is a world shortage !
Couldn't find it anywhere , only the Hexx which was too big. Managed to track down a sheet of plain Alu , and had to spray it.
 
Finished the Hard Drive shroud and floor :

shrousfloor1rn7.jpg


shrousfloor2cl7.jpg


Finished the Back wall :

backfloorcasecx0.jpg


Next up , hiding the wiring. Need to cut holes in the mobo tray to hide the ATX psu lead , and then the plumbing.

Cheers for now,

Mark
 
Update 20/6/08

Few bits of tidying up done.

Sprayed the Souncard PCI plate black and some other small things.

Braiding , love it or hate it , it has to be done.

Mobo ATX Header :

Before :

braidbeforeyt5.jpg


After :

braidafterdl0.jpg


First problem , the Silverstone HDD caddy i had planned to use was 10mm too long.

So i made a ( far more silent ) alternative :

M3 Bolts and nuts + rubber washers :

hddscrewzs5.jpg


Medium density foam ( the type a case would be packed with ) Cut into L shapes and threaded onto the bolts :

hddfoamod6.jpg


The finished article :

hddfinalrd7.jpg


Far better than any HDD silencers/mounts i have previously used , well pleased :)
 
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The first "incase" fitting of the acrylic pieces :

Inside Front ( fitted a 120mm fan behind the shroud ) :

caseinfrontzy7.jpg


Inside Back :

caseinbacklw0.jpg


Outer :

picc2casefronthp2.jpg


( Yes , the Silverstone HDD cover is poking out , need to trim the foam behind it abit )

Taking shape nicely :)

Wiring to tidy up and some minor adjustments to be made to the acrylic pieces.

Plumbing the watercooling next.

Cheers,

Mark
 
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Question, how have you done the back part of the chassis? Where the rear exhaust fan is etc? Or have you just put Acrylic over that too?

Thats an acrylic piece , cut to fit , in the same style as the shroud and floor.

They are actually intakes .I've mounted the fans on the outside of the case ( they were internal originally ).

The exhaust will be the roof , 2 x 120mm fans.

Mark
 
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What temperature does acrylic bend/melt at?

No idea , trial and error :p

A 1500w Heatgun , 6 inches away for a minute or so.

Keep it moving along the bend line ( Stay in one place too long and it will burn the Acrylic , as i found out ! )

If you clamp one end over a block of wood ( where you want the bend ) , heatgun in one hand and apply pressure with the other you will "feel" as it starts to become soft enough to bend.

Bear in mind , this is HOT !

I used an oven glove for the hand i was bending with.

Mark

Edit :

If you Google " A Modder's Guide To Acrylic " ( can't link / competitor forum ), theres some decent info.
 
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Update :

CPU and NB waterloop fitted.

Clear tubing , Black Feser and Purple Primocoils.

034innerpipezg5.jpg



inpipe2ri1.jpg



outelmojw1.jpg


Lots of reflections ( including cat on sofa ! ) , hence the name Dark Water.

GPU loop next.

Clear tubing , my own mix of Purple dye ( DTek Purple and Blue ) and Black Primocoils.

Cheers,

Mark
 
A small update as i wait for final parts.

I never use the front connectors on a case , largely due to the miles of wiring attached which has to go to the mobo.

So i removed the front connector panel and replaced it with this :

Closed :

dorrclosedkj2.jpg



Open :

dooropenwz7.jpg



Temp display needed filing down about 2mm to fit , then just drill a hole in some black acrylic for the internal case light switch.

Simple, and much better than an empty gap !

Mark
 
Update .

Had a break ( Lost momentum and interest tbh. ) , always happens 3/4 of the way through.

Anyway , on the final straight and the finish line is in sight :D

GPU loop had to be fitted.

Distilled water and my favourite dyes ;

dyevi3.jpg


A bit of mixing and a colour "close" to purple :lol:

dyetubehr6.jpg


Last minute addition , a 2nd 3870 card - but didn't have a block that fitted it.

innersfinaljx2.jpg


innersfinal2xj2.jpg
 
Had an idea to personalise the case , in a way that would not be permanent ( so i could sell the case on in the future )

Huge thanks go to my friend Tom here.

Acrylic panel was cut by Tom , and then i glued some AC Ryan MeshX to the back :

clamp11sx6.jpg


Then mounted 2 x 12" Purple ( well dark pink ! ) cathodes to the back :

darkwaterpanelwm8.jpg


Then just thread the wires through the case door , and onto the inverter and switch.

You can also just see a glimpse of the smoked window panel i have used in
place of the stock clear one.


Will be posting the final built pics shortly.

EDIT - Finished case pics : http://forums.overclockers.co.uk/showthread.php?t=17901084


Thanks to all that have posted in this thread , the kind words and encouragement are much appreciated. :)

Cheers,

Mark
 
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Where did you get your Fan controller from?

Can't remember where, but it was a 'Kazemaster'

Oh my the gloss blackness of this case is beautiful! Makes me want to do more glossing on the interior of mine! You sir are a true inspiration to us!

Cheers, for the comment :o

It was my first attempt at using acrylic to form an inner shell for the case.

Think it turned out OK, looking back. The basic idea has been used in quite a few builds after mine, so i would say it was a decent idea ;)

Bit of a nostalgia trip looking at Dark Water :D

Cheers,

Mark
 
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