What form factor board are you using? I built a G3 case for my little bro with a micro ATX board a couple of years back, worked fairly well but heat is a massive factor.
Saw a great mITX build using a G4 cube if you wanted to go down that route, admittedly they used a low power/heat Via board but a good place to start. I reckon an Atom board with a pico PSU would fit nicely in there.
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