Sunday window mod

Soldato
Joined
13 Mar 2011
Posts
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Location
Bada Bing
i found a cheap piece of A3 perspex and thought i;d cut a new window for my Home Rig seeing as it was an awful day.

Anyway, i was playing with the design and i wanted the window as central as possible so that you miss anything, and i thought it was cool to keep the honeycomb air vents over the noctua

1) original coolermaster panel

img4001w.jpg


i dont like it because of the air vent on the acrylic, the one extra rounded corner and its general small size

2) this is it without the side panel, what i did was import this into photoshop and then play with the layers to find the best place for the window - i saw this method whilst browsing the interwebs and i thought this was a good method

img4002orig.jpg


3) then i put in the original design and i thought it looked silly - it covers the main past of the components i like to look at - the area around the cpu...

img4002km.jpg


4) i did not know whether the A3 acrylic would stretch as far down as to cover both air vents, but i tried it anyway and used the good old ruler to make sure it would all be fine

img4002orig2.jpg


I didnt want just a plain square becuase this is my gaming rig, different to my uni rig, and so i wanted some more detailing with the honeycomb effect at the edge.

Anyway, what i did was to cover the whole lot in 3m 3434 masking tape, draw the dimensions of the perspex, draw the cut line ~2cm within that to allow for piping and the double sided tape. I used an old template for the rounded corners.

img3980k500.jpg


To do the honeycomb bit, i drew two lines, one 1cm from the edge of the perspex, the other 3cm from the edge, then worked out that i needed 3x 5cm sections to make it look in proportion and used a set square for the 45 degree edges :)

img3987k500.jpg


I used the dremel + speedclic + metal cutting discs to do the straight edges and then for the honeycomb section i used the "thin metal cutting discs" which are for more intricate work. I then gave it a quick file with the metal files.

img3989k500.jpg


This is the second window i have cut, it look me from midday to 5.30 with a lot of regular breaks, it is very hard on your hands and requires a lot of attention to keep it going where you want

img3990k500.jpg


img3997k500.jpg


This is it on the computer, as i am using it now, but i am waiting for the piping to come in the post...

img4004k500.jpg


img4005k500.jpg


ill update with a final picture when the perspex is in


BTW, some of the pictures are of the other window i did, it is just to get the general idea :)
 
Last edited:
what is "piping"? Is it the same as "edge trim"?
By using double sided tape and "Piping" will it not create a small gap bitween the case panel and the acrylic sheet?

yeah, edge trim

yes, there will be a small gap, but the double sided tape should still hold it, if it doesnt ill get foam tape that should eliminate the gap :)
 
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