Brakes STILL Being a PITA...

Soldato
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Hey peeps,

Sorry it's so long, please read though, you may be able to help me!

Following on from the last episode regarding my CTR's dodgy brake caliper, and the replacement thereof, it seems that there is an underlying issue that was (possibly) the reason for the initial caliper failure, although I'm not sure how it is linked.

Before the caliper seized up last time, there was an audible low 'pulsing' sound coming from that wheel, which I thought was either the bearing, or the seizing caliper momentarily contacting the disc surface during every wheel revolution.

After replacing the caliper with a new one, the sound continued, and I put it down to something else (thinking that the new caliper would have cured the sound if the old one was infact causing the pulsing noise). However, yesterday SWMBO was driving us somewhere, and that wheel area started squealing loudly without applying the brakes. We stopped the car and I checked the NS front disc, and found it to be much hotter than the OS side disc. I also noticed that brake fluid was weeping from the caliper bleed nipple area (which I have sorted - the nipple was a teensy bit loose - a 1/4 turn sorted it).

I took the car out this evening after SWMBO complained that it squealed on her way to work, and gave the brakes a good workout, and indeed managed to get the squealing to start again.

After my blast about West Sussex, I stopped at work and measured the temperature of all 4 discs:

NSF=90C OSF=65C

NSR=40C OSR-120C

As you can see, the NSF and OSR discs are hotter than the others by quite a way. Now bearing in mind the braking system is 'divided' into two sections, one part operating the NSF and OSR and the other the OSF and NSR, I believe the servo (or whatever it is) is causing trouble, or maybe something else related?

Any thoughts, and is it likely to be £££££££££ to fix? :confused: :(
 
Could be a warped disc? Although with it being on opposite corners like that it could be whatever controls the bias
 
Could be a warped disc? Although with it being on opposite corners like that it could be whatever controls the bias

Forgot to mention, but I checked the disc runout a while back, and it's spot on on both sides - within 1 thousandth of an inch, so no warping to speak of.
 
The Bias is controlled by the proportioning valve, the master cylinder will supply 2 feeds to this, one for each circuit.

My wacky theory is that the bleed nipple was never done up properly, it has sucked up some air into that part of the braking system, which expands with heat enough to make them bind a little.
Bleed the brakes and if it still happens then start replacing the proportioning valve and/or master cylinder.
 
Cheers for the info. The car is going in for a service imminently, so I'll probably get it looked at then. I would bleed the brakes, but last time I did, one of the nipples had seized, so I'll let my service dude (hopefully not) shear it off and sort it out!
 
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