What amazes me on this forum is how certain people consistently and constantly make the most bone headed or ridiculous decisions and never seem to learn.
Why are you runing these two cars?
It seems like you desperately wish you had a nice economical decent daily driver and an exotic fun toy for the weekends, yet in reality you appear to have two old Rovers, neither of which are that great and either of which you could quite easily own in isolation
It's possible you have cracked the head, but more likely would be a leaking coolant hose or radiator that is squirting a fine jet of coolant toward the engine when the system gets pressurised. Seen this as few times, and it can be difficult to track down.
Yes, i loved my MG, Would have another one if i could relay on the damn thing, i have a heavy boot on a Sunday Morning, these "K"s dont allow too much fun.
It doesn't surprise me that much to be fair, it is after all a Rover ...why do you continue to put yourself through this though? ...why not just get rid of one or both. Doing what Howard suggested sounds like a fine idea for the time being, sell the ZS and get the 620TI working right and use that.
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