Bespoke vinyl rapping an entire car

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Bit of an unusual one this, I'm a member of Cardiff Universities Formula Student team and we have been working tirelessly over the past 9 months to shave as much weight from this bad boy as possible:

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That is last years car and came it at 211.5kg wet without a driver, but we can do better - thinner chassis panels, better fuel tank, carbon fibre side pods and seatback etc etc. We're aiming for about 180kg this year which will put us on a level playing field with those teams who have the budget to farm out there chassis manufacture to specialists and have full carbon fibre monocoques.

We already have a lot of sponsor stickers, numbers and so on stuck on last years car, so this year we're looking at going all the way - rap the entire in vinyl and don't bother with the layers primers and paint that last years car had. It'll look better, be simpler and last better than the paint on this years car has, and hopefully be the same weight, if not lighter.

We're looking at rapping the entire main structure of the car, with the exception of the engine bay and cockpit and side pods. Its a fairly simple design with mostly flat slab sides and top etc... It looks like a coffin :eek: :p

Can anyone point me in the direction of a company to rap the beast, or maybe just supply the vinyl for us to do ourselves (We did all the vinyl on last years car and at >0.5m away to looks awesome) We'd want a completely bespoke design based heavily on the dragon from last years car, featuring a nose cone in the style of the shark mouths the Americans used to paint on their A10 Warthogs and F4 Phantoms. We've come up with a few designs and have the overall dimensions of the car and were wondering where to go from there? Draw a folded flat template and draw the design onto that, then outsource? Get the company to do the rapping too?

What are the costs involved in getting a company to rap it as a posed to the DIY method, and how much help would these companies offer in terms of the design stage of the process?

Any insights would be greatly appreciated :)
 
Can't you get it sponsored and wrapped by Stobart

As in the haulage company? Hadn't even considered that tbh :eek: There are some dealings going on with possible new sponsors, some seem so secret those of us designing the vinyl don't even get a heads up :eek: :p

That is one mad looking thing! :p

Mad good or mad bad? :p Its made with an aluminium honeycomb sandwiched with 2 thin sheets of aluminium, that car was a 30mm thick panel, this year we'll be using 20mm, which has already saved us 10-15kg from just the chassis. It all arrives as a flat sheet, is then laser cut to a flat pack kit, folded and glued together. The material is the perfect middle ground between steel spaceframe and a full carbon fibre tub in terms of strength, rigidity and cost :)
 
Are those Hoosier drag radials?

They're Hoosiers but the wheels are only diddley 10 inch items with custom centres so I don't think they're drag tyres :) Most of the teams use either 10 or 13 inch wheels with Hoosier or Avon tyres [/massive generalisation] All I know about them for sure is they came from a bright purple truck at the event at Silverstone last summer and that our wets are just cut slicks :p

Wish I did something like this at Uni. How is the project funded?

The design of the car is a 4th year Mechanical Engineering student project with a team of ~20, this is supplemented by some 3rd year dissertations based around the car - some this year are to do with heat management within the sandwich panels and designing a crushable pedal box similar to that in most modern road cars. Then is all assembled by volunteers from 1st through to 4th years. Those who put the work in and/or are fast get to drive :D That's not universal however, each Uni's set up is different.

Its funded partly through sponsorship and partly as part of the Mech Eng degree scheme teaching budget. The CF side pods are costing us £2500 and all that has to be found through sponsorship, similarly the entire budget to take part in the Formula Student Germany event has to be found through sponsorship. We're quite lucky with the amount money we get from the Uni, especially at the rate we're going through engines at the moment :eek:
 
Mad good or mad bad? :p Its made with an aluminium honeycomb sandwiched with 2 thin sheets of aluminium, that car was a 30mm thick panel, this year we'll be using 20mm, which has already saved us 10-15kg from just the chassis. It all arrives as a flat sheet, is then laser cut to a flat pack kit, folded and glued together. The material is the perfect middle ground between steel spaceframe and a full carbon fibre tub in terms of strength, rigidity and cost :)

Good mad, very good mad! Why is the nose so long? Is that where the drivers legs go?
 
Oh and I'll stick this here too

IMG_7913.jpg


This is a car we ran from 05-06 before the design was banned. Its a heavy beast but had some serious tech going on - wireless bluetooth steering wheel, traction control and MR dampers (We beat Audi, Ferrari and all the rest to market with those) to name but a few. It was an awesome car, reliable and VERY fast.

The reason it was banned were rule changes that banned stressed engines (At this point we were running a half monocoque stressed engine with the diff and rear suspension mounted to the engine) and the template for the driver cell (Percy) expanded

EDIT:

Good mad, very good mad! Why is the nose so long? Is that where the drivers legs go?

Up to the dragons head is the driver cell and pedal box, inside the nose cone is the crash structure, made from yet more aluminium sandwich panel
 
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