just had an extremely interesting conversation...

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... with someone about turbocharging the ST220.

A bit of background first:

A good friend of mine bought a turbo MR2 a fair while ago. There's an independent Toyota specialist just down the road from him who specialises in importing and tuning FI Toyota's, especially MR2's. The garage is owned and run by a guy, Peter, who really knows his stuff and always has lots of MR2's in many little pieces strewn over his workshop floor. It's an untidy place, reeking of organised chaos but it's clear from talking to him for five minutes he's a fantastically enthusiastic, helpful and knowledgable chap.

So, where does a Toyota specialist come into the picture with my ST220?

Well, he owns an Noble M400, and not only is he great with MR2's, he's as genned up and technically expert with all things Noble, and the 3.0l Duratec V6 that the Noble and the ST220 share. His is currently stock, but he has plans for well over 500bhp. He's recently returned from Le Mans in it so it was a bit, bug-ridden and mucky from the long motorway miles but those things are awesome just to see sat in a garage.

I went to see him today fully expecting him to say that it just wasn't worth even considering sticking a turbo on the ST as there's nowhere near enough room to work with, getting the whole thing installed, set up and running right would be a massive job and far too tricky and then keeping it running right would be more work than reward.

However, his eyes lit up when he saw the ST and before I even spoke to him, he said 'I've thought about doing this quite a few times!'.

So he began to talk, and a full 90 minutes later, with a certain amount of his more technical knowledge going straight over my head, but still making sense in relation to what the final result would be, he'd convinced himself it was a very viable, if complicated project. The good thing being he's got loads of Noble bits and bobs knocking around in his workshop that could be used on the ST, and he knows exactly what is required down to the smallest details to get the job done. He also seems to have a plethora of contacts who can do the tricky bits he can't, companies he uses and trusts for his MR2 creations.

So what am I looking at....

the main things to sort first are the internals. Forged pistons and uprated fuel pump and injectors. He has all these bits from another M400 engine that's sat in his workshop. The camshaft, rods and driveshaft in the M400 are all exactly the same as the ST220, just the cam timing is slightly different.

A new programmable ECU and loom.

The turbo would be a straight off the shelf Garrett T35.

The trickiest part would be the pipework and exhaust. He reckon's I'm looking at a thousand quid's worth here. There's very little room in the ST220 engine bay, even with the battery relocated to the boot. And getting the gases back up and in in that limited space wouldn't be an easy job. However, the turbo would be running at relatively moderate boost so there'd be no need for anything remarkably trick to keep everything flowing super fast.

Change of clutch and dumping the DMF.

Quaife LSD.

Brakes. He has another set of AP racing calipers for his Noble that are sat around doing nothing which he reckons may fit the ST220.

Suspension. Completely my choice. It's a very composed and competent car handling wise to begin with, more power wouldn't necessarily dictate a change here.

I'm sure there's a few things I've missed out from the above list, but those are the main points we discussed.

Lastly he had a good gander under the bonnet of the ST and spent all that time nodding his head and murmuring positive things. I could see the cogs ticking over and the last thing he said was 'that would make a really awesome motor'.

So.... what do YOU think?
 
Simple, it's not worth the 4 - 5k it would cost to do.

I brought that very same point up with him, he shrugged his shoulders and said it's a valid point. Depends how you want to look at it. I paid 5.5k for the ST, add another 4k for the turbo conversion and it's just short of 10k. What can you get that would be as quick, reliable and proven as a FI Duratec lump for 10k that will be 6 years old, in remarkably good nick with 40k on the clock and as practical as a a 5-door hatch can be. Not to mention a very unique and interesting motor.

Or I could sell up and spend 10k on something quicker as standard. But I could be buying into a ticking timebomb of a money pit.
 
Waste of time, it'll torque steer like mad and is just too much power for the chassis to cope with IMO, straight line monster and that'll be it. Buy a proper sports car if you're after something quicker.

Neil.
 
Isn't the Noble engine hilariously unreliable though?

They tend to blow when people try to either get silly power out of them or don't look after them properly. This guy's has done 52k running stock power without missing beat. He was at Le Mans with a few other M400 owners who said the same thing.
 
What can you get that would be as quick, reliable and proven as a FI Duratec lump for 10k that will be 6 years old, in remarkably good nick with 40k on the clock and as practical as a a 5-door hatch can be. Not to mention a very unique and interesting motor.

An M3 :)

It's brilliant for him, he loves this stuff and can basically get paid to tinker and trial a turbo solution that would benefit him in the future. Having no idea how drivable it'll be.

500bhp thought a standard FWD Mondeo :eek:
 
What can you get that would be as quick, reliable and proven as a FI Duratec lump for 10k
If its proves reliable.
Or I could sell up and spend 10k on something quicker as standard. But I could be buying into a ticking timebomb of a money pit.

Or you could be turning your 40k car into a potential time bomb....


I'd be dubious.

From past expereince, modded turbocharged Fords are not models of reliability.

I'm sure the games moved on from the days of the Sierra Cosworth & Escort Turbo etc, but, in my case its once bitten....

And Torque steer anybody? :D
 
But I could be buying into a ticking timebomb of a money pit.

And you're expecting clockwork reliably from something that will end up making what? Nearly twice its standard power output?

Not worth the time or effort to create something that'll only be good on an arrow straight piece of dry tarmac.

I also don't think someone who gets worked up about having a car with 40k on the clock should be modifying a car to this sort of extent.
 
An M3 :)

It's brilliant for him, he loves this stuff and can basically get paid to tinker and trial a turbo solution that would benefit him in the future. Having no idea how drivable it'll be.

500bhp thought a standard FWD Mondeo :eek:

It wouldn't be anywhere near 500bhp. The Noble is twin turbo, and there's only (just) enough room for a single turbo in the ST. He reckons I'd be looking at somewhere between 350-375bhp and a similar torque figure.
 
I brought that very same point up with him, he shrugged his shoulders and said it's a valid point. Depends how you want to look at it. I paid 5.5k for the ST, add another 4k for the turbo conversion and it's just short of 10k. What can you get that would be as quick, reliable and proven as a FI Duratec lump for 10k that will be 6 years old, in remarkably good nick with 40k on the clock and as practical as a a 5-door hatch can be. Not to mention a very unique and interesting motor.

Or I could sell up and spend 10k on something quicker as standard. But I could be buying into a ticking timebomb of a money pit.

An MR2 Turbo for about 3 grand, mninus the practicality bit of course.

If not why not just buy a megane 230 for 6-8k and do an ecu i/h/e job and get it to what, 260-280bhp? on a car that will be resellable again too!
 
There was a thread on another forum about a guy putting a supercharger on his ST220 and converting it to 4WD. It might be worth giving it a google.

I'm not sure if I'd like a turbo charged ST. My favourite aspect of my old one was the liner power delivery.
 
I'd be suprised if you saw change from 10k never mind 4 or 5 and don't ever expect to get that money back.

Buy a better car instead.
 
I am sure it is more than viable but as everyone knows - Just because you can, does not mean you should.

If the ST2200 was RWD this would likely be a nice little project, but it's not. My first and foremost thought was "It's FWD....kinda of a waste of time as a result".
 
Not worth the time or effort to create something that'll only be good on an arrow straight piece of dry tarmac.

and even on that, it will wheelspin like mad in the first 3 gears and won't be as quick as an equivalent RWD car with the same power.

Definately not something worth doing, imo. You are going to burry a lot of money on a car that you'll never get back.

If you want a 350bhp reliable car with cheap-ish services I'd be more tempted to get a Monaro, for example. It will be bulletproof compared to the mondeo, quicker in a straight line because of the RWD and will lose little money should you decide to resell it.
 
What can you get that would be as quick, reliable and proven as a FI Duratec lump for 10k that will be 6 years old, in remarkably good nick with 40k on the clock and as practical as a a 5-door hatch can be. Not to mention a very unique and interesting motor.

A Subaru Impreza.

No-one is going to know on the road that it is FI unless you stick a load of tacky stickers on it or a loud DV.

If it wasn't FWD then I'd probably be more receptive. But it isn't.
 
It is a good idea and will be very rewarding once completed and you will have a very unique car but like everyone else is saying. That amount of power in FWD form can only pose problems.

It's your car though, do what YOU want.
 
I'd be suprised if you saw change from 10k never mind 4 or 5 and don't ever expect to get that money back.

Let's do some rough pricing.

Diff - £1000+ once put into the gearbox
Engine management - £800+
Tuning - £££
Exhaust work - By his own estimate £1000+ :eek:
Turbo - T35 available from Owen developments for £516 plus the dreaded.
Suspension - KW Coilovers look to be about a grand
Brakes - I'll take a guess of being upwards £600+ once discs and pads have been sourced for those AP callipers he's got

We've already cracked the £5k mark comfortably, and we still haven't bought those forged pistons, sourced a uprated clutch, flywheel or paid for this guy's labour...

He sounds like one the the cleverest type of engineer. The type that gets other people to bankroll his ideas :)
 
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