I decided to build a new PC for my Dad, for his birthday, as his laptop is very slow to use these days. Nothing too fancy - a nice micro-ITX case (Lian Li), with an i3 2100, 4Gb and an SSD. From OcUK of course.
He won't be gaming on it, but he does some low-intensity CAD work from time to time, so I thought a 6570 would be a nice addition. I went for the XFX because it was fairly short (15.1cm - or so google led me to believe!), and a thin single-slot design, since vertical height is very limited in the case.
Anyway, when it arrived it came with a massive passive cooler that overhangs the PCB significantly, instead of the stock cooler, making it over 20cm long - a couple of millimeters too long to fit in the case. I didn't have time to send the card back under DSR as I'm heading up to see him tonight, so I took it into work yesterday to chop a couple of fins from the overhanging heatsink using a bandsaw.
I checked the card beforehand in a PC at work, and it was doing fine (30mins of Furmark and <60C temperatures isn't too bad for a passively cooled card). Post-surgery though, it won't display an output at all... Clearly I've damaged something... I can't think what I've done to damage it though. I completely covered the PCB region first to protect it, the card was never clamped, and I didn't touch any of the "delicates" on the back of the PCB. Obviously I can't return the card with a chunk of the heatsink missing (and nor would I, since its clear I damaged it somehow). So, at this point I have nothing to lose with it.
Does anyone have any bright ideas about things I can try - or even as to what could have caused the failure? I'd try the oven trick, but somehow I don't think dodgy solder is the issue...
edit:
Reference XFX 6570:

... and the passive version I received, with the cut I made indicated:

He won't be gaming on it, but he does some low-intensity CAD work from time to time, so I thought a 6570 would be a nice addition. I went for the XFX because it was fairly short (15.1cm - or so google led me to believe!), and a thin single-slot design, since vertical height is very limited in the case.
Anyway, when it arrived it came with a massive passive cooler that overhangs the PCB significantly, instead of the stock cooler, making it over 20cm long - a couple of millimeters too long to fit in the case. I didn't have time to send the card back under DSR as I'm heading up to see him tonight, so I took it into work yesterday to chop a couple of fins from the overhanging heatsink using a bandsaw.
I checked the card beforehand in a PC at work, and it was doing fine (30mins of Furmark and <60C temperatures isn't too bad for a passively cooled card). Post-surgery though, it won't display an output at all... Clearly I've damaged something... I can't think what I've done to damage it though. I completely covered the PCB region first to protect it, the card was never clamped, and I didn't touch any of the "delicates" on the back of the PCB. Obviously I can't return the card with a chunk of the heatsink missing (and nor would I, since its clear I damaged it somehow). So, at this point I have nothing to lose with it.
Does anyone have any bright ideas about things I can try - or even as to what could have caused the failure? I'd try the oven trick, but somehow I don't think dodgy solder is the issue...
edit:
Reference XFX 6570:

... and the passive version I received, with the cut I made indicated:

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