My Sierra Cosworth

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Joined
5 Dec 2009
Posts
56
Cars are close to my heart than computers :eek: so I thought I'd fire up a thread showing the different stages the car has gone through under my ownership.


I bought the car in September 2007

These are photos from the advert.

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Flew to England and picked it up, after about 2 hours driving I hated the thing, It felt slow for the spec and the clutch (AP Racing 4 paddle) was horrible lol

So started to make the car 'mine'

Began to de-bling the bay

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I also fitted a new clutch cable, even that wasn't easy. Turns out I had an adjustable cable system that was used on rally cars lol, so it took a while to source a replacement! Anyway that made the clutch lighter as the old cable was well dried out.

Then I started looking at why the car was underpowered. I fitted autometer boost, oil pressure and oil temp gauges so I could see what was going on in the engine.


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I soon discovered I was only running 14psi boost, a long way off the 28psi it was supposed to run! Turned out the standard dump valve was leaking all my boost back into the airbox, Removed the dump valve and tweeked the actuator up to the proper levels. The car was much faster now :)

Replaced the 16" O.Z. Super Tourismos with 17" versions

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Check out the good colour match on the wings lol

Then horrible things happened

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Box fell on it in work :mad: So it needed a new bonnet!

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Got a new genuine one from Ford :)

Then booked it in to get painted.

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Picking it up

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Built up again.

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Things stayed roughly the same for a couple of years, with me adding/replacing/restoring small bits and pieces as I could afford them.

Then **** got real lol

Please fully star out all swearing in future. Thank you.

Bought a lot of parts.

Straight cut gearbox with a hydraulic clutch conversion.

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Just a bit of a difference in the gears lol

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Fully adjustable rear beam

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Front Quaife ATB diff with Quaife thickwall casing

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Recaro Pole Position

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Fitted that lot and was happy with the car, until I broke the gearbox lol. £1500 later it was fixed :o

I then fitted Compomotive MO5 wheels and AP racing brakes to the front and larger diameter discs to the rear.


The car looked like this at that point

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I then added Bilstein grop N coilvers with group A topmounts.

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Then winter 2010/2011 happened :o

What started out as changing the sump ended up being a full engine rebuild and engine bay resto.

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Engine stripped and inspected.

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Building the engine back up. Head was skimmed and rebuilt with new lifters, block was rehoned, pistons got new rings and had valve cutouts added, crank was polished and the flywheel was refaced.

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Pulleys/brackets powdercoated

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More stuff electro plated

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Head rebuilt

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Tanks painted silver

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Cam cover redone red

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Then it was time to get the bay painted. Car was taken to a paintshop.

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Upon it's return

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Building it back up

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Coilovers rebuilt

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Engine back together

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Bolted to the gearbox

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Suspension/Brakes refitted

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Engine back in it's home!

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Video of the first start

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Finished :)

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I then had the car professionally machine polished, really brought the shine back to it!

Random photo from a local show

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Doing charity runs

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That brings us up to this winters project - an interior spruce up!

I've decided to do the interior as I snapped a captive nut off inside the chassis leg. As that nut is for the anti roll bar mount it needs sorted. This involves cutting a section out of the floor to allow access into the leg for a welder to refix the nut. Obviously the carpet/seats need to come out to do this, so thought I'd go the whole hog and clean/restore/repair anything that needs it!

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As with any old car, lifting the carpets can be pretty stressful as you never know what lurks beneath! Very happy with what I found, only rust is a small scab at the drivers seat mount. I'll get that repaired when the ARB nut is being fixed. Finding no rust on the transmission tunnel made me very happy!

I want to get the spare wheel well repainted. It needs done as the spare wasn't bolted in for years and ruined the paint as it slid about slightly.

The white primer is my attempt at epic painting lol. Fired it on in 2008 to protect the exposed metal.

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Got the headlining and c pillar trims out tonight. The material on them was sagging so they are getting retrimmed.

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If an image is larger than 1280 pixels wide then please resize, link only or put in spoiler tags. Thank you.

No sunroof rust FTW lol.

Hopefully the car will be off this weekend for the repairs. The headlining should hopefully be away to get done next week.
 
crikey. i feel like i've been transported back to 1997 and i'm reading revs magazine in my folks back garden

props for your passion and effort though.
 
Wow, what a car. I'm not keen on Fords, but that does look like a really lovely example of a classic.
 
Cheers guys, it's a labour of love and a drain on my bank account lol

Why does the cam cover go from red to black and then back to red in the next picture?

I set the red one on to see what it looked like and as it was freshly done I removed it and refitted the black one when I was refitting the engine to avoid any damage.
 
I'll be perfectly honest, I like sierras, however i'm not a fan of sapphires, i much prefer the old 3 door, but putting that completely aside, i cant help but be massively impressed by the time, effort, love, attention to detail and no doubt large amount of money that has gone in to this, you have done a truly impressive job with it!
may you have many more years of YB fun!!!
 
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I'll be perfectly honest, I like sierras, however i'm not a fan of sapphires, i much prefer the old 3 door, but putting that completely aside, i cant help but be massively impressed by the time, effort, love, attention to detail and no doubt large amount of money that has gone in to this, you have done a truly impressive job with it!
may you have many more years of YB fun!!!

Sums it up. Not a fan of the sapphire, but you've certainly given the car a lot of attention :cool:
 
Raceline rl7s suit the sapphire nicely, as a Wolverhampton man though I cant say anything bad about Comps though!
 
Gotta love old Ford and the passion they evoke :)
Thats a seriously nice job well down, i thought it was looking pretty good! then you go and rebuild the whole lot....

But tbh they OZ wheels looked much better :p
 
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