Soldato
- Joined
- 19 Oct 2002
- Posts
- 18,095
- Location
- Shakespeare’s County
What’s an intercooler nowadays?
it's because it's a big bill, and compared to not having a turbo it does shorten the lifespan of the whole system as it's a big bill on an old car that's at the stage folk are looking to change anyway.
i also suspect the current fashion of making tiny engines with big turbos as a stand in for where an older car would have a bigger engine (for example the 100bhp diesel fabia option went from a 1.9 to a 1.6 to a 1.4 over the mk1-3) isn't helping matters.
of course these days it's less about the turbo itself and more the tonnes of emission control equipment that's popping up everywhere.
Big and naturally aspirated is the way to go for longevity tbh. Costs more to run and less HP per liter, but you don't have one big point of failure under the hood.
The difference with all of those is that the owners tend to use and maintain them properly, regular correct oil changes etc. compared to private cars which generally get abused, cheap oil whenever the owner has got bored of the Service Now message that has been showing for months...Turbos are pretty proven, and don't forget they're used in all manner of commercial and industrial vehicles from vans, trucks, trains, ships, you name it. Heavy equipment is nearly always turbo diesel powered, and these vehicles put in far more hours and miles than passenger cars ever will. Of course, they aren't the same engines and exact same designs, but the basics are the same.
I get they are potential failure points.
Here is what I would do:
4 cylinder transverse engine, viewing from the front of car:
*exhaust manifold comes out the top rear
*it turns to the side and runs to non drive belt side, rhs, of engine.
*here sits turbo.
*exhaust downpipe continues down from turbo and then turns under car exiting to rear as normal.
*intake comes in front right side, up from behind front grille, through air filter located rhs of engine bay
*intake runs through turbo, out to intercooler, and then straight into intake manifold front of engine.
*lhs of engine is drivebelt side
*power steering pump, alternator and water pump all in a row near the top sitting front to rear, connected by drive belt.
*battery in boot to free up space
*front bumper clips off easily with some screws
*located front bottom of engine is oil filter and sump drain plug, no need to even jack the car up for oil change
easy peasy.
Please research exhaust flow design, thermodynamics of turbochargers as well as packaging requirements and try again.
You'd end up with ridiculous plumbing and little room for ancillaries without a massive engine bay. You'd also end up with poor turbine efficiency and there would be large losses of enthalpy due to the large exhaust manifold lengths for cylinders 1,2 at least before reaching the turbo at the RHS.
What's wrong with big engine bays? There is a reason why this works so well:
Plenty of room for turbos in here. All engines should be like this.
It's a wonder no manufacturer has employed your excellent engine bay design services yetIt isn't that complicated I don't think.
Ok so battery can go in boot. There is a square foot of room.
get rid of plastic covers on engine that we don't need. Give engine a top mounted intake (bonnet scoop). There is another couple of square feet of room.
Look at all the unnessessary vacuum hoses and other tubes and wires. Either route them better, or ditch them.
make it 6" longer so the engine doesn't have to be half way under the bodywork.
It isn't that complicated I don't think.
and the number of factors that have to be considered are unbelievable.
....at the expense of maintainability.
I want a car I can drop the engine on in an afternoon on my driveway if something needs doing.
....at the expense of maintainability.
I want a car I can drop the engine on in an afternoon on my driveway if something needs doing, because I want a nice fast car but don't want to pay thousands out for labour costs every time a sensor needs swapping.
Then quit whining about modern diesel cars and buy something unreliability shonky from the 70s.
But my point is that a modern powerplant could be made accessible in the same way as the older engines were, but with modern components and reliability. Best of both worlds.
Are these new electric motors any better? Many less components I would imagine, so should be simple to unbolt the electric motor and bolt a new one in yes?
So you want the engine bay to be 8ft tall to accommodate all of the ancillaries you think need to live on top of the engine?
I'm glad you have nothing to do with automotive design.
because superchargers are better