I got me a laser cutter, awesome!

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Howdy.

For a while I have been wanting my own laser cutter for rapid prototyping stuff at home. Normally they are the prices of a new car, and the cheap Chinese ones are a bit crappy.

I have access to a £16k Epilog for production runs (I design robots - www.botbuilder.co.uk), but using this for prototyping eats up time and money.

So I find on the bay one starting at 99p. Advertised as running but not working with any software. I have built my own CNC machines in the past, so not daunted by this. Yup it is a Chinese one, so probably a bit shoddy, but it has a sweet USB control board. Most of these come with horrid controllers and software that is not ideal for my uses, so I have avoided them in the past.

I won it for £230, went to pick it up and bought home this:

laser.JPG

(Car is a Tamiya Mad Bull for scale)

Sure enough it fired up and I could move the X/Y axis, and fire the laser. Sweet!

After 2 days of debugging, I have it working directly from CorelDraw, as if it was a printer. It detects different coloured lines and lets you set speeds and powers etc. It will also engrave vectors and bitmaps!

So one all the comms were sorted, I took it all apart, as these things are assembled badly. No 2 bolts were the same and lots were missing!

bits.jpg


They are all the component parts, at least the controllers and X/Y table were relay good quality. The c02 laser tube is at the front.

While it was in bits, it got a paint job as the factory colours are horrid.

refurb.jpg


Finished in gloss white and gun metal, with some nice warning labels cut on my vinyl cutter.

I put it back together with all new bolts and locking nuts. Nice and sturdy.

I really wanted a honeycomb bed, as this had a clamp, and not ideal for my cutting needs. Honeycomb is expensive, around £200 sqmtr. I Googled and put a call in to a UK factory. Asked for any off cuts, and next day I had a Jiffy bag containing a cut piece to size FOC! This stuff normally is used in missile fins!

Next I had to remodel my tiny workshop to get it in. New worktops cabinets etc were added.

laserin.jpg


It also needs air extraction to the outside along with a water pump to cool the laser.

Not done a lot actually using it, but for aligning the mirrors and focusing the head I have cut a few things out:

lasercuts.jpg


&

rocket.jpg


The smallest hole on the rocket is 1.3mm

So there we have a £4k laser for £230 and a few days hard work.

Hacktastic!

BTW It is a 40Watt (That is Watts of power not Milliwatts as you get on the laser diodes. This is a C02 laser and yup I have already burnt my self using it)
 
That's so cool. I look at threads like this and think of the skills needed to do what you've just described and I'm in awe. What else are you planning to cut with it?
 
I really wanted a honeycomb bed, as this had a clamp, and not ideal for my cutting needs. Honeycomb is expensive, around £200 sqmtr. I Googled and put a call in to a UK factory. Asked for any off cuts, and next day I had a Jiffy bag containing a cut piece to size FOC! This stuff normally is used in missile fins!

what's that mean? :o

oh a side note, all round pinter's in the case of a zombie/robot apocalypse :p
 
You sir, have some skills, TEACH ME

Nah I just hack stuff. I ain't scared of technology, but invisible lasers that will burn your retina in nanoseconds do. When I was aligning the mirrors, I hit the pulse button with my hand still in there. It was only on 10% power but my skin vapourised! No bleeding as it cauterises as it cuts.

If you want to know what a co2 laser is like, Wikipedia a class 4 laser. Whoo.
 
Nah I just hack stuff. I ain't scared of technology, but invisible lasers that will burn your retina in nanoseconds do. When I was aligning the mirrors, I hit the pulse button with my hand still in there. It was only on 10% power but my skin vapourised! No bleeding as it cauterises as it cuts.

If you want to know what a co2 laser is like, Wikipedia a class 4 laser. Whoo.

picks of laser charred hands :o
 
I didn't understand half the technical stuff in that post but damn this looks awesome. You've found yourself a bargain, I wish had some (any!) skills like this...
 
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