Been a while but i decided to dismantle the case over the weekend and convert to hardline again.
I tested the pump with the motherboard tray removed so i can check if i could feel the vibrations with it connected, and it doesn't seem to make a difference, even removing the reservoir out the case, while the pump is not as noisy, it's still noticable, so i have come across a couple of potential issues..
Either the pump mounting mechanism is incorrect i.e. the rubber mounts i am using is insufficient to reduce vibrations
The pump is just a noisy pump and is just pot luck getting a quiet one
An airlock or extraordinary amount of microbubbles circulating in the loop
For the design of the build, i wanted to mount the pump sideways as i know the EK FLT is able to... but it seems the Alphacool one has a harder time pushing water as the flow drops considerably... does not help when the HW Labs rads are pretty restrictive together with the TG block.
I made the mistake of dumping 250ml concentrate and 1L of water into the loop, not reading the instructions carefully that the concentrate only needs around 100ml to 1L of water, so it started foaming like crazy, and still persisted even flushing out the loop with just water, so it's back to the drawing board to redesign the loop with the Alphacool res in it's default orientation, and to stick with water+dye
This was how it looked before i dismantled it again.
I have also purchased a number of different types of rubber mounts to see if the vibrations disappear so will update how that goes.
Lastly i purchased Silent Coat from Ebay but seems this is a knock off version as it was surprisingly cheap for the size and the rubber adhesive was not the butyl type but just plain adhesive. With the amount of clearance i have between the case panel and reservoir, a shoggy sadwich would be ideal but will not work, as i doubt i can compress the thickness of it to under 5mm.