Hello again all you lovely people.
So following on from this thread, the GPU had been folding fine up until today when it stopped downloading WU's. I tried all the usual things, restarting the client, restarting the PC, removing and adding advanced options, removing and adding slots etc, and in the end I gave in and updated the drivers.
Before updating the drivers they were on 327, and now they are on 331.8 (so a slightly later version than those which caused the issue last time - 331.5)
With these drivers installed I am getting the right PPD at around 80K estimated, but the power usage is hovering between 80 and 90% just like last time, and the system is practically un-usable due to lag, whereas before I could fold at 80K and watch 1080P video with little to no stuttering at between 100 and 110% power usage.
So if it doesnt play ball with this version, and wont even download units with the older drivers, what to do?