Garage possibly messed up part installation - need proof

Soldato
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I had my 2012 GT86 serviced +MOT in August at nearest Toyota dealership. They advised lipped discs + pads wearing thin all round and NSR wheel bearing needing replacement soon (I had noticed a noise).


I ordered all the parts (OEM from another Toyota dealer who had sale on, recommended by another GT86 owner on here), and booked to have the work done by my local indy (garage 1) in Winchester. This was done mid October. All seemed fine other I didn't notice a noise reduction - but I assumed everything was replaced ok (as all correctly stated on invoice).


Cue two weeks ago when I started hearing a small noise coming from OSR wheel, almost like nail/screw had gone in. I didn't drive for a few days due to lockdown and tyre didn't seem flat, so I thought maybe a stone was stuck or something. I had to drive 35 miles to my parents (my social bubble) to pick up some meds last weekend. On that journey, the noise got worse and worse to the point I started panicking and gingerly made it to theirs Saturday night. First thing Sunday morning, I drove it slowly to the nearest garage open, which was a Kwik Fit 2 miles away. They lifted the car up and checked the wheels in front of me. It was obvious the OSR wheel was "wobbling" sideways a lot; the others were fine. They recommended the wheel bearing to be replaced urgently - I thought fair enough, if one side was on its way out, then it's to be expected the other side would too. I drove the car back to my parents and left it there, taking a family car back to Winchester and ordered a new wheel bearing from the same dealer. I had the car booked in today to have the work done at an indy (garge 2) my family use near their house.


When I picked up the car today, garage 2 stated on the invoice that they recommend NSR wheel bearing should be replaced. I was confused and told them it was replaced a month ago. They said it wasn't possible because it looked old. I then asked them how the OSR wheel bearing they replaced looked like - they said it looked new, but had been improperly installed, hence the wheel was wobbling. They said they didn't think it could be reused anymore as a result, and that garage 1 had done a shoddy job. See photos below of OSR wheel bearing garage 2 removed today, which I kept. On my way back to WInchester tonight, the horrible wheel noise is gone, which leads me to believe garage 2 have done the job ok.



In summary, if garage 2 is to be trusted, garage 1 not only replaced the wrong side of wheel bearing + did it unsafely/incorrectly, leading it to fail!



I am going to go to garage 1 Monday morning to see what they say about the above.


Questions before I go:
- From the photos below, does this removed wheel baering look new, as you would expect it to be 4 weeks use (800 miles maybe) or from any serial number inscribed on the part, as opposed to being several years old??
- Is there any way of proving that the removed wheel bearing is faulty and unusable now, as I can't tell personally? (If not, I would want garage 1 to order a new NSR wheel bearing and install it at their cost again). If they challenge it, could I get my Toyota dealership to inspect it?
- Can i assume that I can prove garage 1 replaced the incorrect wheel bearing if I ask them to remove the NSR wheel bearing to show it to me and it looks rusted or batterred i.e. years old (because it was never replaed in the first place and probably several years old)?
- Anything else I can check to confirm my assumptions garage 1 got it wrong?


Also, I should say, garage 1 knocked out one of my ABS sensors when they had my car in October, but ordered a new one and replaced it the week after. I wonder if that is related at all...? I have no paperwork for this, as I obviously didn't pay for anything.

Edit: just playing devil's advocate. What if garage 2 is lying and there is nothing wrong with NSR bearing, and they just told me that (without any inspection) to generate more work for themselves (they didn't know about the work to NSR bearing the month before)?

 
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Soldato
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Useful stuff

Cheers; I knew you'd clarify those things.

I watched a few videos like you posted, and I agree, it should be easy enough for me to spot old vs new hub and nut on Monday - fingers crossed it's obvious!

Yes, as per your recommendations, I had bought a nut with each hub.

The one I got back today, and see photos below, are indeed the one garage 2 removed today with the incorrectly fitted bearing. There is no sign of staking, which implies it indeed wasn't done up properly.

I presume staking isn't a GT86-specific issue, so I would assume a competent mechanic would know to do it?

Assuming garage 1 does admit they got it wrong, what's your opinion on re-using the hub and nut I have, or should I push for a brand new Toyota one? (It looks barely used and fine to my untrained eye)

 
Soldato
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As above, I wont go into so much detail, repeating the answers.

But that bearing is definately not the original. Would agree it looks pretty much new.
That nut has not been staked (if they are meant to be) though if the nut was loose, Id like to think garage 2 would have said so.
If the new bearing is knackered, it should either feel rough to rotate, or have play in it (would have to be really knackered)
If it has niether of these, its a quick job to refit it to the car, and see if the issue returns.

The sensor shouldnt have any impact, it just picks up off the back of the bearing, it doesnt touch anything, or do anything. Just picks up off the magnetic ring.

With any garage, even main dealers, you are at the mercy of the staff working on it. Ive been in the trade 20 ish years, 10 being with Toyota and have seen some shocking things. As with everything in life, not everyone is equal. You get good techs, and bad techs.

Ta,

I also just checked my dashcam footage. It recorded the car being driven into garage 1 and a young lad starting to lift it (dashcam records for a few minutes after car is switched off), but sadly it doesn't record the rest of the work.

Thankfully I do have footage of the horrendous wheel noise on Saturday and Sunday, when I thought it was gonna go pear-shaped. I also have footage of the Kwik Fit inspection, though no details. This should at least prove to garage 1 I have had legitimate concerns about the issue.

If there is interest, I can put up footage about the wheel noise when driving.
 
Soldato
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I watched the video, with it being so simple even though garage 1 replaced the wrong side, what could they have got so wrong that it failed? Is it simply not staking the nut? So it worked loose with the result that the wobble then damaged it? Also is the bearing interchange between both sides?

I can't comment about staking the nut and wobbling.

But, yes, the bearings are interchangeable as far as I know because, when I ordered them, they arrived with the same Toyota part numbers.
 
Soldato
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If they say they changed the wrong side. You still have garage 2 saying the bearing they removed is faulty?

Sorry, what do you mean?

Garage 2 didn't say the bearing was faulty. I didn't grasp the details, but it was along the lines along how they hadn't installed it properly, hence the noise I was hearing. At ag uess, it's possibly they meant the nut hadn't been staked or hub torqued properly.
 
Soldato
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Update:

Phoned garage 1 on Monday, giving them a brief reason I wanted to bring the car in, and did so yesterday morning. I explained in more detail to the manager there. He took the car to the back where I couldn't see. I told him I'd like to see the bearing assembly, but he said the garage didn't have the time to take it all apart and together again right now, as it would take a couple of hours (I know that's too long but fair enough, they did have other cars waiting.) So all he allowed was let me see that there was no sideways play in the wheel itself. I wasn't happy with just that and said I definitely wanted see the bearing assembly. I said that if I was wrong, then I'd happily pay for the wasted labour cost of taking the wheel off. The manager said he could only book the car in for that next week, which I accepted.

I still left annoyed at not having a resolution straightaway, and decided to get another opinion, so took it to Kwik Fit not far away.

The manager there kindly (and for free) lifted the car up, and we both inspected the the wheels from under the car. He showed me the bearing assembly's bolt heads from behind both rear wheels. The OSR bolt head had fresh scratch marks, consistent with having been worked on recently. The NSR bolt heads had no marks, suggesting it hasn't been touched in years. He also explained and showed me how to check if the bearing was fine or not: he asked me to put my finger on the shock springs whist he spun the wheels. The OSR spring didn't move at all, suggesting no issues with bearings. The NSR spring had some vibration in it, suggesting problem with bearings. In summary, he concluded that garage 2 was right - the NSR bearing hub hadn't been replaced recently. He said he deosn't recommend taking the wheel/pads/discs off to expose the assembly, as there would be evidence of "tamper" which garage 1 could use in their favour.

So, now I wait till next week!

I am wondering whether I should email garage 1 before I go in, just to make sure what I am expecting i.e. if I'm wrong I'll pay labour, but if they're wrong and screwed it up, I expect a brand new Toyota bearing assembly+nut installed at their cost. I will also want to see the work being done. What do you guys think?

(I will give them a chance to make good, but not going there anymore.)


Edit - by coincidence, the manager just phoned me and told me he spoke to the technician who did the work and they concluded they installed it on the wrong side. Result! He is going to phone garage 2 directly to find out about the what they found wrong.

Edit 2 - manager of garage 1 has phoned again to apologise and admitted they got it wrong. They offered to refund me cost of parts+1h labour, or undertake the replacement at their cost. I decided to be kind and accept the latter, as they admitted to the error.
 
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Soldato
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Shouldn't they also be covering the cost of work the second garage carried out. If they had fitted it correctly on the correct side you would not have needed to get the OSR bearing replaced.

Yes, that is true, but I don't mind letting that slide because at the end of the day, I have got a new part installed which I may have had to change in future anyway.
 
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