Illegal Helmets

If you're happy for it not be approved by the normal standards, then I wouldn't worry about being pulled over for it, unless it looks blatantly unsafe or weird. I doubt any policeman would ask you to take it off and look for the safety ratings on it (if they even know what the safety/standard ratings are!).
 
Maybe we can go theme hospital and get one of those machines that shrinks heads.

Jokes aside I guess the big brands don't see a market for 4XL. Shame really as the other option would be importing from USA and getting hit with customs charges. It' like a penalty for having a big head.

Maybe ask these guys http://customlids.co.uk/motorcycle-helmets

However I get the feeling they mean "we'll change a stock visor and give you a nice paint job" kind of custom.
 
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