Do you use openvpn? If you don't head for one of those pc engines' machines.
I am not using VPN right now but it is very likely I will do in the future which is part of the reason for this build and using a few other features, such as a proxy.
I am not against the idea of using something like that but I had my heart set on a 1U rackmount. Part of the reasoning is that I think it would look cool and secondly, I like something I can upgrade and/or replace components if faulty as needed. Those AIO units are great but just a little restrictive maybe?
It's a shame the thin itx motherboards seem to have totally disappeared.
As you say, they would have been PERFECT for this build.
Have you considered ordering the Netgate SG-1000? It's from the company that maintain pfsense and is pretty good.
Or you could get an Asrock board and just add an Intel Pro dual port NIC, they have a lot of models so might be worth checking if any have dual Intel NIC already
I did consider it but for the price, I think I can build something with more "oomph" for proxy/VPN etc.
I do already have a few PCIe x4 cards I can use in a build.
So, a lot of it depends on your case and fan/not fans arrangement. Massive heatsinks are your friend.
Low power/passive is my aim, i say passive, am realistic, not nuts so the PSU will have a fan but the choice of 1U PSU's is limited anyway from what I can see.
Underclocking is an option if it helps to achieve lower power/low temps.
As it stands, the G4560 is the winner at the moment, still though, a 54w TDP is waaaay too high so all depends how low I could get that.
https://ark.intel.com/products/97143/Intel-Pentium-Processor-G4560-3M-Cache-3_50-GHz
The Pentium Gold G5400T would be a great choice with its 35w and even lower 25w configurable TDP but that is not released yet and will likely be priced at double that of the G4560.
Can underclocking cause stability issues?
Thank you for all your input.