Project: Little Rascal - Mini-ITX Gaming Rig

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Project: Little Rascal - Mini-ITX Gaming Rig *Updated 24/4/08*

Hey guys i thought id start this Project log rolling seeing as some revived an old project. Instead of carrying on from a project log used for another project which i have put on hold i decided to start this so everyone knows that all that i post in this thread is related to this mod. First off i would like to say that this is my first mod that i will be working on, apart from the odd bit of dremel action on other chassis's

Mod Premise:

A lot of people that start mods have a clear theme that is normally visually represented through the mod, be it from the smallest detail or the case as a whole. My theme however is slightly more different and rest firmly within the Hardware side of things. I want a small custom case that can house a Mini-ITX gaming system. Sadly within the SFF community, which tends to be quite a mod enthusiastic sub culture there are no cases out there that can accomodate what i want, let alone looking the part aswell.

I know i will alienate quite a lot of the Mini-ITX enthusiats out there as with previous mini-itx mods they have been dead small fitting inside Toasters, Windows XP Box or in a case made out of Knex. Whilst all of these mods have inspired me to have a small more compact PC there are just so many limitations that stop a mini-itx gaming system. That said, it doesnt mean it cannot be done, and further more cannot be quiet either.


The Design:

Over the past months this mod has gone through various different design stages, yet they all have one thing in common and that is the perforated front grill which will take up the majority of the front. This will be very much akin to the Lian Li and Apple G5 case style. I have also grown fond of it as it is practical as its stylish if used correctly and also ideal for cooling (especialliy if the whole front of the case is going to be backed by a Dual 120mm Radiator).

teaser1.jpg


teaser2.jpg


comparison.jpg


The case will be using a ATX power supply to accomodate for the power consumption of high end graphics cards, i have been asked if this is a waste of space and the short answer would be no. With the ATX PSU removed i only shorten the height of the case by about 5mm. This is due to the depth of the case being determined by the length of the graphics card and the Radiator and Fans. The Width of the case is determined by the height of the graphics card with a watercooling block attached. The Height of the case is determined primarily by the height of the radiator and also the Slimline slot loading optical drive. So i decided to stick with the ATX PSU as if i go for more powerful upgrades further down the line all i have to do is buy an off the shelf PSU rather then wait around for a SFF PSU to be released that can power the system.

Aswell as this, the case will also accomodate 4 Hard Drives that will be in the PC as i need a lot of storage. these will be interfaced via Sata2 connections. Depending on which board i go for, the board will either have 4 Sata2 & 1 IDE or 6 Sata2. So the board is more than capable of handling this amount of Hard Drives. The hard drives will be housed in a custom made caddy that i have designed that can be removed from the case easily so there is more space for myself to tinker with things further down the line. I have also designed the caddy to make the most of the fresh air that will pumped in by the 120mm Fans that sit right next to it (as you can see in the picture below)

caddy1.jpg


With this i didnt want to use the normal HDD caddy which you see in your average case which restricts airflow quite considerably. With my design i wanted it to be very minimalistic yet not so much so that it was unstable. The aluminium is used only where needed and this means that i can have large open gaps in between the hard drives which allows plenty of fresh cool air to flow over every hard drive.

caddy2.jpg


As you can see from the pictures on this post, the majority of the design has been planned for, though there are still things that i am unsure about. For example im not sure which way to put the radiator, either with the barbs at the bottom where the tubing can conflict with the graphics card, or at the top where it takes space away from where i will be hiding excess cables that i dont use from my S12-600w Seasonic. This also means that i dont know where to put the HDD Caddy, it will be in the same space but could be higher or lower in the case. Luckily enough it doesnt really matter as i dont have to accomodate this too much into my design, all i have to do is make sure that there is space there for me to test which is better.


My other problem i have is the Logo. I have no idea what to have for my logo and where to put it. I dont want it to ruin the minimalistic front, though thats where i would prefer it if it can work. I was toying with the idea of doing something that Bill from MNPCTech had done over at The Mod Nation (cant remember specifically which mod it was) but he created a logo for the case which he used on the front and bent it around the front and it overlapped parts of the sides. When ive thought about the logo ive only really had one idea for the design. What do you think of when you hear the term 'Little Rascal' and i think of a Dennis the Menace type kid that caused mayhem. So i was thinking of incorporating that into the name Little Rascal where the first A would be made up of a silouette of a kid with his arms folded and his legs to make up sides of the A.

That said i am not 100% set on that. If anyone has any ideas for a logo, feel free to post them. If i like the design i will use it and of course you will be credited for the artistic work done on the logo :)

Also if i have enough time and money i will be modding my current Mouse and Keyboard (Logitech G7 and a WolfKing/Wolfclaw Keyboard)to fit in with the theme of the mod, one of which will also accomodate the logo. Im still not sure on the extent of the modifications i will be doing to them, but it will be at the very least a respray so that they fit in with the overall colour scheme of the case, which brings me onto the colour scheme.

Visual Design:

The colour scheme of the mod is still slightly up in the air. I have a pretty firm idea of how it will be styled, which will be a mixture of either Black and Aluminium or Gun Metal and Aluminium, with a Black acrylic side panel which will only reveal the insides once the lighting on the inside is turned on. I am still unsure on whether or not to have a Acrylic Metal Mesh side window mod, so that the perforated aluminium which is so prominant on the front is continued along the side and also to the exhaust on the back.

The lights on the inside will be white, though i am not sure of how to go about getting the type of lighting i want without a load of cables running everywhere. Which is why ive been looking at EL Wire/Strips for quite some time. The reasoning here is that theyre not too bright that it makes your case appear like the holy spirit is in your case, yet not too dark that it doesnt illuminate the case enough that we can see through the window. Whatever i decide to use, the lights will be rigged to a button that will turn them on and off when i want them, and it will be next to the Power and Reset buttons which will be located on one of the side panels.

Case feet is something else im still undecided on. With the original Little Rascal mod on the v300 i was going to completely remake the feet so that it accomodated both the aluminium and the acrylic, whilst having a white LED in all the feet to illuminate them. Though im not sure if i should go with one huge footthat would go around the bottom of the case. Though i think this could be overpowering. Whatever i do i still want feet, as i can design them so that they dampen the vibrations of the case even more, let alone the HDDs and the PSU will have vibrational dampners built into their housing.

The Tools:

Since christmas has just past, i had my mum badgering me about what i wanted for christmas. There wasnt anything i really wanted so decided to get some tools that would help me along the way in creating the mod. Sadly ive just taken some photos to show you what i have, but realised that my cameras data cable is back home in Portsmouth, so i will have to upload them on Sunday.

The tools and other equipment I currently have are:

  • Protective Eyewear
    60mm Swivel Table Vice with Anvil
    4x 3.5" Spring Clamps
    3pc Steel File Set
    12" Heavy Duty Combination Square
    Hand Rivet Gun w/75 Rivets
    Dremel (though need to cutting discs) :dremel:
    Foldable Workbench with another Vice
    Metal Bending Brake

I will also probably get a 300w single speed Jigsaw, for cutting the aluminium, and also a electric mouse sander to make sanding that little bit easier

The Components:

Motherboard

Ive had this mod idea in my mind for quite some time, and since then some better hardware has come out since then, though the most important bit of hardware will be obviously the motherboard.

The 2 Motherboards that i am going to decide between are:

Portwells Wade 8656 LGA 775 PCI-E 16X Mini-Itx Motherboard
WADE-8656-s.jpg


Or

iBases MI900 LGA775 PCI-E 16x Mini-ITX Motherboard
MI900_600.jpg


People will notice some problems with these boards, such as they only support upto 1066Mhz FSB and 800Mhz Memory. That doesnt bother me too much, what i would have liked extra of would be memory slots, but then ive got to remember its a Mini-ITX board so there it will be cutting corners somewhere. Though my main gripe is emulated 5.1-7.1 over 3 audio jacks, which puts my 5.1 headset out of the window unless i lose one of the channels or the mic.

One of the things with this build is that i wont be buying these components until the case is near enough completed, which i plan to be in April so i can showcase it at my clans small 24 person LAN. I am hoping with any luck that there might be a updated board, which will incorporate those changes i would like, but if not ill be happy anyway :)

Hard Drives

Im still somewhat undecided on which Hard Drives to go for. I am for the most part a capacity whore, so i doubt i will be having anything like Raptor drives in my system, though that might change over time.

I am looking at kitting out the 4 HDD spaces with either 750GB or 1Tb Drives. Yup you heard my correctly, that would mean i would have anywhere upto 4TB of storage in a gaming PC which is usually unheard of, let alone in a case thats roughly the size of one of my shoe boxes (size 13 feet so its big where shoeboxes are concerned). Im not sure which drives to go for, as im still having a look at reviews for a balance between overall speed and the ssssh factor that im looking for. All that i now for certain is, that these drives will not be horrible load break all the time Maxtors.

Power Supply

As the plan stands i will be using my lovely Seasonic s12-600w PSU. I love this thing, its more than powerful enough and its whisper quiet, whilst having strong rails. Though the one thing that i hate about it is the fact its got ridiculously long cables, cables that i will not use and will take up much valued space. So i might land up going for a Modular later on down the line and move this into a Media PC.

Graphics Card

I will admit it, i am a ATI fan boy. Love the cards and stand by them. Sadly at this current moment in time, they are not the top dog of the graphics world. Sadly Nvidia are, but with a nice card. I wont be going for a 8800Ultra as i have more sense than money, so im currently looking at the 8800GTX. That said the rumour mill has started churning and supposedly there will be a new set of graphics cards that will be released quite soon that will fit in with my completion date. that said if it reaches April and the new cards are only a week or 2 away, then i will wait for them and carry on using my trusty ATI x1900XTX.

It being a small machine i want the most powerful card within reason, as there is never a hope for SLI in this case, let alone i dont think i would ever use SLI.

Optical Drive

One thing i hate about big PC's are the horrible chunky oversized Optical drives, which tend to be quite loud whilst watching DVDs on. To conserve the space of the case i have opted for a Slimline Slot Loading optical drive which will interface with the motherboard via SATA2. Sadly i cant find any links for them as of yet, but i know where i used to work we were able to get them. It will be a DVD writer, though if i can find a HDDVD slimline player (not writer) and if its at a reasonable price i might be tempted to get it.

Cooling

The most important set of components in this PC besides the Motherboard. For any watercooling experts out there, once youve seen the size of this case and what i need it to do, there is only 1 choice as far as the Radiator is concerned, and that would be the Black Ice Stealth GT II. Its not overly bloated where dimensions are concerned, and thickness width and length are all at the very minimum they can be. this is a no BS radiator that isnt bigger then it has to be, which makes it 100% ideal for this project. Plus it also offers upto something like 20% better cooling then other radiators on the market.

For pump i am looking for a CPU Block & Pump combo to save on the space within the case. I am still having a gander around the net to see which would be the best for waterflow and for cooling.

With this project, i want it to be dead quiet, even when it is at full load. This means i need fans that have a very low dbA and push a lot of Air (CFM). Originally i was going to only have the 2 120mm fans on the front, but in the past few days i have decided to go for a Push Pull configuration comprising of 2x 120mm Fans on the front as intake, and a single 92mm on the rear of the case as an outtake. Ive browsed the net for quite some time and there only seems to be one type of fan for this job (though im willing to be corrected on this if there are better fans), and the fans would be SilenX's iXtrema Pros. these fans are beasts for their audible level. Their specs are as follows:

120mm Model:
-72 CFM
-14 dBA

92mm Model:
-42 CFM
-14 dBA

At full load these fans are more then adequate to cool my case, whilst reminaing whisper quiet.

Other Components

The other components arent really set in stone yet, as they dont need to be. Though for anyone that wants to know, i will be going for the fastest 4gb ram that this motherboard can accomodate for.


Anyway i shall wrap this introduction up now as ive been typing this up for quite some time now and im getting hungry.

Hope you all love the idea for the mod and are keen in keeping up with its process.

If you have any more questions, feel free to ask, or if you would like any more renders.

If you like to contact me personally regarding sponsorship or just anything related to this mod feel free to PM me on here or send me an email to:
[email protected]

Hope to hear back from you soon, and hope all of you had a good New Year
 
Last edited:
** UPDATE **

Small update for everyone. (was supposed to post this last night)

Just messing around in sketchup on design possiblities for the side panel. My side panel will have 3 switches mounted on it.
- Power
- Reset
- Light Power

Im not sure whether or not to go for a more minimalistic side panel or to expand more on the project name on the side. Anyway here are the few designs ive mocked up just to get some ideas.

panels.jpg


any feedback would be appreciatted :)
 
Cheers for all the compliments guys, and glad you like the design. Im working on a tinker to the HDD caddy atm as someone on another forum pointed out about the weight distribution of the hard drives, so ive had to add a bit of a brace in there.

Hamish: The aluminium will be a pre-perforated sheet of .8mm steel from ACRyan, i would link but i think its breaking rules. Plus i really wantesd to make a case that i could completely build from scratch from stuff that average joe can buy and construct using your basic modding tools :)
 
its a shame a certain store doesn sell decent mini-itx motherboards :P *hint hint*
 
MI900 has 4 SATA ports and your spec requires 5 :p

I'll get my coat :o


Ah but you obviously missed the the IDE, which i could run the Optical drive off of. But in all fairness im pretty much set on the Portwell, unless a board comes out in the mean time which is better.

Regarding the usb sound, i was thinking about modding a external sound card and mount it internally if i have the room. Though this will probably be done in the later stages if i decide to do it.

Also on sound i came up with the idea last night to mod my speakers and sub aswell to fit in with the theme. Shall make some plans for them soon when im back home so i can get the exact dimensions of the speakers as they are at the moment.

Cheers again for all the support :)
 
Pah, real men build gaming rigs with nano ITX ;):D

Very nice indeed. If you wanted to save more space inside (at the expense of storage) then you could get some laptop hdd's instead. They are very quiet, much smaller, have a lower heat output and not much slower than desktop hdd's nowadays. To make up for that just RAID0 them.

Haha, i did actually look. But its hard enough to find a Mini-ITX board capable of a worthy gaming machine. For Nano-ITX its impossible.

I was going to suggest 2.5" HDDs also. You dont NEED 4TB of storage. you could get atleast 4 160GB 2.5" drives in there and have much more room for other stuff.

Simple answer, no i dont need 4TB. That said i will get round to needing it eventually. I might slightly cheap and only have a 1TB drive in there with the 500GB, 400GB and 160GB Hard drives i currently have. But over time they will be upgraded.

Also more room for what. I wont need anything else in there that i havent already planned for :)


A gaming rig with 4TB of storage and a Mini-ITX motherboard? Your nuts :D.

Would it be possible to copy the Sugo SG03 layout and mount the PSU above the motherboard? The height of the case is determined by your RAD but the space where the PSU currently sits could be used for your hard drives. It would make the machine slightly wider but it wouldn't be as deep.

Interested to see how this one turns out, I gave up on Mini-ITX in the end due to various issues I had with one of the Via motherboards and the cost of new motherboards.

Unquestionably nuts. But then im pretty sure they said the same about the first person who modded a PC like people do with cars.... and look where we are now :)

I had plans... not sure if i had them with the PSU above the mobo, but theres a few problems:
a) the depth of the case is determined by the gfx card length and radiator setup at the front, which is the same space needed for the board, hdd's and wc setup i currently have.
b) routing the tubing from over the top of the graphics into the cpu block would be troublesome.
c) i would gain more wasted space and volume, therefore bigger case for something that isnt as effecient.

Via motherboards are rubbish for gaming in all honesty. Though this board will cost me £194, which sounds expensive but if you compare it to the top dog motherboards its a fair price. Yes its not as powerful but it allows me to do something ive always wanted, and also hasnt been done before.

Hope you like the replies :)
 
hey - looks like this will be an awesome project [subscribed] i have a few questions though.

looking at both motherboards. can either support a graphics card that has a dual slot pci metal bracket thing - i don't know the name but the plate bit you screw into the case.

also the SATA connections look very close to the PCI-E slot so will the be enough space to route 4 cables in and up/around the gfx card to the hard drives.

ps. are you water cooling the gfx card?

The bracket would only be a problem if the case didnt have it. As this is a case being built from scratch, i can make the dual slot pci bracket so it wont be a problem.

With the Sata, from the sketchup model ive done i do think i can get them in there and routed nicely. I would most wanna route the cables under the board then under the graphics and into the slots, but will have to see if there is enough room for that. Sadly you cannot plan cabling that well, most of it has to be done there and then.

Hi, just had a look at your designs and they look pretty cool. You do need to consider some cross member structures though within the case to add rigidity. At the moment the case will be very unstable. The side window panel will most likely need to be laser cut as well. Apart from that looks great! Let me know if you need any advice on the structural design... (<<<---- Mechanical Engineering Graduate!)

You are correct, the case does need some braces, but fear not ive near enough finished the more detailed designs (Yes i did say even more detail) which has a PSU bracket which braces the right side panel, the top and the back, and a removable shroud for the Radiator that will brace support the bottom top and right. This should make the case sturdy. Also that added with the fact that im planning on making the right, bottom, top and back all out of the same piece of aluminium which will be folded, this should give the case even more structural support :)

Those designs will be posted sometime today so you can all have a look.

Hope this helps answer your questions. :)
 
Well guys you know what time it is... yup its update time :)

Sadly this update has been a bit longer in the making, down to me being a bit busy and a bit lazy.

Thanks very much so far for all the comments everyone has left this project on the 9 forums that it is posted on. All the comments have been very favourable and a lot of people have said they will be keeping their eye on it :) That said, a few people have brought a few design ideas and a few faults to my design that i had either overlooked or just didnt notice.

Also with this update you will notice some more work on the theme and some additional ideas i have used. So without further ado, here are the pictures:
case1.jpg


Not much has changed, though i am leaning towards the panel design that is on the side on this picture. Some of you will noticed something in the top left of the panel. I have decided to add a VFD/LCD display. I still might mount it top right though to hide away some of the cabling, but still have to do the mock up of it first.
case2.jpg


On the back ive designed to allow for a 92mm Fan. I was going to scrap this but decided to add it back in to allow for increased airflow going through the case.

There was a worry about negative pressure due to the flow restriction caused by the GTS 240. Thankfully one of my friends has 2 240 radiators laying about, though not the same model but we strapped them together to take in account the flow restriction and placed a 92mm on the back, and it ran fine. No problems what so ever, so i am quite confident about this now. Though if i land up being wrong ill modify the side panel to allow some ventilation holes (which of course) will match the front to increase air intake into the case.


The PSU will have to be inserted into the case from the rear, where there will be a square cut hole which will allow for this. To fix the PSU to the case there will be a cut sheet of aluminium which will border the psu and will have screws going into the PSU and then into the case. This has been done before with a few mods, especially where the PSU sticks out a fair distance from the rear, and it looks and works fantastically. (Look at Project NLM by JegerJon to get some idea (fantastic mod))
case3.jpg


Here is what the bare chassis will look like.
case4.jpg


As you can see there will be a shroud that will fix the Radiator in place. This will be removable just as the HDD caddy will be. The Radiator shroud fixes to the right and bottom panels. This will also help brace the chassis to make it stronger.

You can see there are some modifications to the HDD Caddy. It has been made longer so that the case can be fixed to the right panel 2-4 times on each side. There are also struts that fix onto the PSU Caddy and the Radiator Shroud. This was to address a problem someone pointed out, that i overlooked. Originally the case was not going to be a tower, but a desktop, and the caddy was designed for that. Using it as a tower would change the change the positioning of the centre of gravity and could cause the right panel to bend/buckle. The struts were added in to help the load bearing of the Caddy so it could be distributed better over the entire case, whilst still being a removable caddy.

case1.jpg

The PSU housing will be rivetted to the case as i will not need to remove this from the chassis. as mentioned with the Radiator Shroud and HDD Caddy, it will help brace the chassis to make it a stronger structure. There is a gap above the PSU. Im planning to put some ventilation holes up there as i dont want pockets of hot unventilated air within the case. Also it gives me the option later on to add a card readers or USB hub or anything quite thin in there. As i probably wont have the money to get a modular PSU straight away it will probably be used to put some of the cables i will not be using.

Regarding the overall theme im going to be having the internal metal components, so everything seen in the bare chassis pictures to be painted either Black or Silver. Im leaning towards black more as it will look better. Also from the front i dont want the v300b effect. With the v300b you have black case but silver internals which were visibile through the perforated grill (like i have at the front) I obviously dont want this to be the case in my case.... pun not intended :)

Anyway guys i hope you all like the pictures. Feel free to leave any comments or questions, as you all help me pickup on things i might of not noticed. Its always nice to have a 3rd opinion :)

Also some extra good news, ive just ordered my electric sander and jigsaw which cost me £13 for both brand new. Bargin if you ask me. I shall get a picture up of the tools when they and the bending brake arrive.

Until next time. :)
 
As has been said, it is the Graphics card. Yes i have got a fancy graphics model which someone else made but it wasnt completely correct on the dimensions, so i decided to opt for the box. The same goes for PSU and Radiator, both models were inaccurate and you simply do not want that when youre designing something down to the millimetre.

The program i am using is Sketchup, but i plan to export the designs to CAD and have them printed out so its easier for me to work from whilst making it. Yes i did make the motherboard in the program, but i will admit i kind of cheated as i used capacitor models and other small tidbits on the motherboard from other motherboard models out there.

Im looking at doing the panel myself, as ive said on previous forums this is on, i want to show people that you can make a decent case from scratch with basic tools at home. My metal bending brake and some other tools should be arriving soon, in that time im hoping to have the designs near enough finalised and then all the aluminium and will be sourced and the work will commence :)

The display panel is a very snug fit. If the VFD doesnt have any more connections coming out the back which make it deeper then as it currently stands there will be 2mm gap between it and the PSU. Im going to do mock up panels for it in the bottom left and top right aswell just to see what it looks like.

Concerning the Pump and Res.. first off there will be no res, just a T-line which will goto a fill port on the top, this is what will act as a res let alone to be honest you dont really need them. The pump is still undecided. Im probably looking at going for a CPU Block & Pump combo, or i will mount the pump on the back panel next to the fan or between the HDD's and DVD drive.

Just out of curiosity. If this case was available to buy and had the plans it currently has, and had a build quality akin to something like a Lian Li, would you guys buy it? Ive been thinking for a while of making like a couple more of these cases and selling them as limited editions or something. Sadly i would not be able to sell it here as its against rules, but was just looking into it as an option.

Cheers for all the ace feedback.
You guys make this job more worthwhile to do and also help me along the design phase. Sadly not all case manufacturers get the opinions and feedback from their targetted audience.
 
Pulse, one thing the designs dont show which will be added shortly is the perforated holes much like the front on the bottom of the case that will help cool the ram. there wont be a fan mounted here as with my rig it might not be needed. though with other case theres enough room to mount a 92mm underneath (once the feet are on)

The seasonic s12-600w is what im planning on atm, but sadly let alone they claim PSU's are ATX, most of them are not as they vary in size. This is very very misleading especially when it comes to making your own case, so depending on what PSU you have the bracket will have to be slightly different. That said there is no real reason for me to plan for anything higher than a 800w let alone a 1KW as the size of the case will restrict how much hardware can be used within it, let alone the power consumption of these pieces of hardware.
 
Thanks Guardsmon, cheers for the offer. I might be interested in the pump, what pump is it that comes with it?

I think when i shown you the designs it was early phases and i had a few problems. Also i think i was running with the idea of mounting the CD Drive on top of the HDD Caddy, and i was also toying with the idea of a Hex front, and not a circular perforated front.

Glad youre about to view this one.

:)
 
any updates on this yet mate? :)

As a matter of fact yes :)

My Bender has arrived, my sander and jigsaw are on route, aswell as 2 750mmx750mmx2mm sheets of aluminium plus a 2000m 3/4 diameter solid aluminium rod which i will use to help shape the betal or the bend at the top of the front, then cut parts off to use for the feet. The rest will be sat next to my bed to defend against unwanted guests... like Jehova witnesses :P

I will post pics of all the stuff once its all here.

Plus ive gotta pickup my drill from bristol aswell.

Plus ive added some small tweaks to my designs which will be showcased soon :)
 
Bender_%28Futurama%29.png


Lol, sorry.

cant wait to see hot this progresses!

I knew someone was going to do that, just though it would have been earlier :P

There will be a update either today or tomorrow as the aluminium has arrived (excluding the perforated aluminium for the front) so will show the metal im using plus which tools. Also there will be updated panel and case designs :)
 
Hey hey everyone.

Sorry for the delay of the update, i have been distracted by things such as my Team Fortress 2 Map, looking for a job, and also someone introduced me to EVE.

Not much has happened work wise. that said the designs are nearly 100% complete and majority of the stuff that i need to start construction has arrived or is on its way :)

For everyone that cares, the Aluminium has arrived. I found a nice little website that i got all my aluminium for around £60.

rod.jpg


I decided to get a 2cm diameter aluminium rod so that i can use it for the bend at the top of the case. Sadly it only came in a 2m length, most of which i will not be able to use :(

sheet.jpg


The case is going to be created from 2 750mmx750mm Aluminium sheets which can be seen above and below. Just so you get an idea i decided to use my shoes to show the scale... which are size 13UK

sheets.jpg


Im a bit worried about the thickness of the Aluminium sheets. I have planned to use 2mm thick sheets and ive ordered to match, but they just look a bit too thin for the look i was aiming to get. Though i shall slave on and see what it looks like. As it looks right in the model im hoping it will do once its built.

thickness.jpg


Now onto the Tools. I have most of the tools that i require for the build, though i have just ordered some more to make it. I am still waiting on the the needle files, g clamps, rubber mallet (to help with the bending if needed), unibond double sided tape and masking tape and marker to do the marking up.

The bench isnt much but i havent got much room to work in and i needed something that i could stow away when im not using it. Im hoping it should be enough, if not ill have to buy another one :(

toolssofar.jpg


Now onto the modified designs. Ive decided to scrap the knuckle duster designs as it did look a bit over the top and didnt go with the visual clean line look of the overall design. Ive come up with some new designs incorporating the 3 circles for the switch i need.

The left designs are just a window, though the right designs are to incorporate a long vfd if i can find one that will fit. Ive had to mess around with the positioning of the vfd as I was worred (and a few people who commented) on the clearance behind the vfd for the cables.

At the moment i am leaning towards the middle left design as i think the vfd would be more of a gimmick as i wouldnt use it that much. though feel free to let me know what you guys think.

panel2.jpg


As the main construction of my case will be made by folding aluminium to create a more sturdy and stable chassis, i decided to create a mock layout of the design for the complete case over the 2 sheets of aluminium.

Below you can see the unfolded view of the main chassis and below that you can see how all the designs currently are laid out over the 2 750mm sheets.

unfolded.jpg
 
From the image below you can also see how the PSU Caddy, HDD Caddy and the Radiator shroud will be cut out and how they will be bent/folded into shape.

There will be seams on the Radiator shroud, and small seams on the psu caddy which will either be rivetted and/or filled in using bondo so they look right.

fold.jpg


Ive only set these up today and will most likely change ever so slightly the next time you see them. Im already thinking about adding a 10mm-15mm length along the back, top and bottom of the case that will be folded up to hide the lighting behind and to mount the side panel onto it aswell.

Hope you guys like the update and im hoping to start marking up the aluminium on Monday when the last delivery arrives, which also gives me more time to tweak and double check all the designs and make final decisions before the work starts. Im hoping to start on construction of the case by hopefully Wednesday given that everything goes to plan.

Ive had a conversation with a few guys on [H]OCP about the audio problem that i may face and which 5.1 usb audio card solution i could use which could be mounted within the case and just look like part of the internals. If anyone has got any ideas and suggestions on which ones to look out for and take into consideration i would be thankful.

Another thing im having issues on deciding is Sand/Grit Paper. As i want a very smooth finish, what grit papers should i go from and which grit papers i should finish on. I was looking at 40-80-100-120-140, but im not sure if i will need to go upto 320 grit and space it out a bit further.

Anyway, until next time. Feel free to leave comments as they are glady welcome.
 
Yeah i was talking about that with someone on another forum which this log is posted on. My idea is to cut the panel with the middle left as thats the one im leaning towards at the moment, and if it doesnt look right just dremel off the lettering and sand it down so i land up with the top left design.
 
Small update for you all.

As i was about to head out to go back to Bristol for the weekend a parcel arrived. 4 days earlier then expected i got the last bits of my tools....

toolsarrived.jpg


Also a few people wanted updated overall views of the case.... now with added feet :) So here they are

new1.jpg


new2.jpg


new3.jpg


Until next week
 
No this isnt an illusion, i am back and with a small update, though more to follow :)

First off, sorry for the lack of updates, this has been due to the real world getting in the way and a lot less time on my hands thanks to my new job.

There have been a few small changes to the design which was done during the marking out process. The case is now 1cm wider as i was a bit concerned about the prospect of the WC block for the GFX being a bit tight. Also the PSU Structure support has been extended by 1cm on the depth to accomodate for a slightly larger PSU.

Also what im using for the main motherboard has changed slightly. Instead of going with Portwell, i am now going with a new lovely board from Commell, which has everything i need on (apart from 8gb support which im not going to get anytime soon :P) Heres a picture of the beauty...

commell.jpg


I took some pictures of the marking up that i done last night, not sure if you will be able to see a lot of the detail but will have some more up this weekend once the cutting has commenced and theres some more detailed pictures of the pieces.

markout1.jpg


markout2.jpg


There we some mistakes and sadly i dont have a rubber around so had to go over it in masking tape again. Im hoping i will have some time tonight to start the cutting but im not sure if the blades that came with the jigsaw are for wood or for softmetals, though there are 2 types so i will see if i get on.
 
Hey - I've seen your attempts and you never seem to get them finished... how long have you been putting this one off for now? :D

Ah but that was the v300 mod, this is a completely different mod and has been about 3months in the planning on and off. Until you come back with youre own project log that gets worked on i suggest u hush up :P

Btw stop emailing me about the cubit, whilst im at work... as if work doesnt geeky enough. Though try mini-itx.com or something like there, or ebay
 
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