[Project Log] ------- *Project 105*

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8 Aug 2012
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92
Location
Plymouth, UK
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Hi all.

After spending hours upon hours drooling over build logs I have finally decided to make my own. I thought about making my own case from Aluminium or Perspex but I was struggling to be imaginative, and its expensive!

So after trawling the interwebs I found the wall mounted builds. I love the look of some of these. Now practically, I have to nowhere to put it or have the money to create a fully watercooled rig.

With a little thinking I have mashed my love of computers and military stuff together. Here is a mock up of my idea. I'm planning on mounting the motherboard hard drives and a reservoir on a piece of 5mm acrylic, with the PSU, Pump and Disc drive all underneath.

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Still working out how to manage airflow, the cooling loop and how to access the underpart for maintenance etc. So any comments are welcome.

Now funding for this build is limited, and as its my first one I'd be hard pushed to find sponsorship, so I'll be using my existing components. I'm hoping to complete it for around the £100-£150 mark. Inc. Paint, tools, materials etc.

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Awaiting the Main case structure, arrives 19th, In the form of an old 105mm shell box! Pictures when it arrives.
 
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Component List:

Current:

Ammo Box 650mm x 330mm x 200mm

PSU:Corsair CX750
Motherboard: MSI 970a-G46
CPU: AMD FX 8230 @4.2Ghz
RAM: Kingston Hyper Fury White 16GB (4x4GB)
GPU: ASUS Stryx 970
Sound Card: Creative Z OEM
Cooling: Raystorm EX240
Corsair SP120 x 7
Storage: 2x Kingston 3K SSD
1x Seagate 1TB

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To Buy:

Mayhems Pastel - Ice White Coolant 1L
New Reservoir OPEN TO SUGGESTIONS
XSPC G1/4" 90° Rotary Fitting (Black Chrome) x4
XSPC 7/16" ID [16/11mm] High Flex Hose - Clear [1m Length] x2
Toggle Switch - Missile Cover + Cables
Grommet Kit
Mesh for fan holes
5mm Acrylic Sheet 1000mmx500mm
Battleship Grey Spray Paint x A lot
Copious amounts of screws and random bits.


I'm getting really excited. Can wait to get the box tomrrow and get started!
 
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Hmm, id be quite worried about that many intake fans especially when the only two exhausts are restricted by a radiator,

What id do is have the 2 on the radiator intake, the 2 gpu fans intake, the two fans in the middle as exhaust fans so they exhaust the hot air unrestrictedly, it will also help draw in the air through the radiator.

But it does look good though! will be keeping a eye on this log :)

Edit: iv made a picture demonstrating.

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Thanks mate!

I got the box today. Looks like i'm going to have to rearrange some components. The original idea was to mount the psu, disk drve and pump under the acrylic. Its looking like I won't have enough room to do that. Sooo any ideas on where I can put them? I'm thinking remove the HDD from sight (doesn't look pretty anyway) And cut a slot allowing the PSU to poke through. Then maybe buying a new pump... At the moment I have the Raystorm bay pump/res combo.

Here are some Pics of the box. Its filthy. Need to start cleaning it this evening.

Its an old 105mm Shell Container. Will sand it down, bash out the dents and start marking out hole and slot positions. Hopefully will start attacking it with a dremel in the next few weeks.

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I apologise for the potato quality. Focus isn't great. I'm too excited!
 
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Oh wow,

Having a build in that ammo crate will look awesome! Can't wait to see where this goes.

Is it necessary to have the two fans on the side? I think if you just had 2 in 2 out that the front aesthetics of the case won't be touched.
 
I have a British Army HE 105mm ammo box as a foot rest. Would be a cracking pc case idea.

Subbed!
 
Is it necessary to have the two fans on the side? I think if you just had 2 in 2 out that the front aesthetics of the case won't be touched.

I'm not sure 4 fans will create enough air flow. I'm planning on relocating the radiator and fan holes anyway. Turns out its shallower than I expected so I need to reshuffle the components.
 
Started sanding it down this evening.

Drilled the rivets out on the hinges and took off the paint and the huge amount of dirt and rust off the top.

I was going to scrub all the paint work off but it will take so long! Just the top took an hour... Just going to wash it and take off the majority of the rusty bits. Then I will prime it after its cut.

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Defo subbed after seeing pictures!!

Oh wow,

Having a build in that ammo crate will look awesome! Can't wait to see where this goes.

Is it necessary to have the two fans on the side? I think if you just had 2 in 2 out that the front aesthetics of the case won't be touched.

Also, I agree with this to a degree,

Cant go cutting a fan hole on the sides of this bad boy would ruin it!


What are the dimentions of the side sides, erm eh how do you explain what I mean, haha erm where in your diagram you said you was going to put a radiator and 2 fans either side, them sides.

If they are big enough, then just attach more fans on them sides?
 
Those sides are 330mm. Not long enough for more than 2 x 120mm fans :(

Was thinking about moving the radiator to the rear of the box as shown. That way I can get everything to fit. Does compromise the look of the box though, but it is at the rear so won't be easily seen.

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Those sides are 330mm. Not long enough for more than 2 x 120mm fans :(

Was thinking about moving the radiator to the rear of the box as shown. That way I can get everything to fit. Does compromise the look of the box though, but it is at the rear so won't be easily seen.

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Would work, but, through my H110 radiator, the two fans pushing air through it, (exhausting air) (they are 140mm fans), the two fans on my h110 on full speed exhausts around the same amount of air as a my rear 140mm fan on its lowest fan setting all the way up to say 1/2, so basically two fans at full speed pushing/pulling air threw a radiator exhausting, is the same as one 140 mm fan at half speed with unrestricted air flow.

So with your new design, what I would do is get a bigger radiator and then that way there is more fans at lower speed whilst also pulling in more air to them then exhausting the air out. whilst at the same time providing more cooling

From your picture there, there your intake fans would be pushing etleast twice as much cold air into the case as what is being exhausted out, and if the case is air tight, no vent holes anywhere, well they wont be doing there job as air intakes, they will just be swirling around hot air, Where as say the case had air holes or wasn't air tight and there was more intake air flow than there was exhaust air (because of radiators), then the excess air that the intake fans was pushing in, it would be constantly pushing the air in and through out them gaps whilst also pushing into the exhaust radiator fans.

In my experience, exhaust fans is more important, if the air going in is unrestricted and the air flow going out is restricted, then its just going to swil hot air around, where was if the intake is restricted by radiators as such, and a decent exhaust fan, then the decent unrestricted exhaust fan is going to be pulling the hot air away from the restricted intake and sucking it through and out. So its just a job of trial and error to find the best setup for the situation.

I remember seeing a diagram done by some of the ocuk techlabs which had two 320 radiators running back to back in like a box section of a case like the 900d bottom section for example, there was no intake, they was only exhausting air, but the exhaust fans sucked in cold air through gaps and air holes in the case, and this method was 9c cooler or something rather than trying to constantly push cold air into the two radiators, because its a lot harder for fans to push air through the radiators then for that air to seep through the gaps if that makes sense.

So for a 140mm unrestricted air flow intake fan, use etleast a 280 radiator as a exhaust, or for a 280 radiator intake, use a 140 intake etc

Btw sorry for rambling on (had a few beers) :D

But my 750d, my two intake fans on the front, the most I ever have them on is the lowest rpm when gaming, literally any lower on my fan controller and they turn off..
And my rear exhaust fan, I have that on 100% and my two exhaust fans on the roof of my case which are on my H110, they are also on the lowest setting, and in games my cpu never goes over 45c even at 5ghz, all of the hot air is exhausted by that one rear 140mm fan all the hot air from both of my gpus, so my two h110 fans never even intake any of the hot air from my gpu because that one fan is sucking all the hot air out before it rises that much, and because its a unrestricted exhaust, its actually drawing in cold air through the two 140mm fans at the front because they are on the lowest setting, they are amplifying the air flow through the front fans because they are on a lower speed so to speak.

Hope all this makes sense.
 
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From your picture there, there your intake fans would be pushing at least twice as much cold air into the case as what is being exhausted out, and if the case is air tight, no vent holes anywhere, well they wont be doing there job as air intakes

The case isn't air tight. Would you suggest having all the fans as exhaust so that cool air is puled in through holes? There are 4 5p coin sized holes on each of the long panels and the top doesn't fit flush. I do personally prefer negative pressure. Less dust!
 
The case isn't air tight. Would you suggest having all the fans as exhaust so that cool air is puled in through holes? There are 4 5p coin sized holes on each of the long panels and the top doesn't fit flush. I do personally prefer negative pressure. Less dust!

Aye, id definitely say give it a try yes :) just experiment with it

But it does need a bit of intake, also use tights wrapped around the fans as make shift dust filters for intakes, check my project dinosaw in my cig, I used tights on the fans on that project, iv not had to clean inside the case yet its dust free, and also you just rub the tights and the dust gathers in a ball to easily remove :)
 
also use tights wrapped around the fans as make shift dust filters for intakes, check my project dinosaw in my cig, I used tights on the fans on that project, iv not had to clean inside the case yet its dust free, and also you just rub the tights and the dust gathers in a ball to easily remove :)

Thanks for the tip. :)
 
Going to have to take a break from this for a week or so. Have my dissertation due on Monday!

Hopefully by the end of next week it will all be sanded down and I can start marking out the cut lines.
 
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