Project: Steel Beast

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Joined
13 Sep 2009
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1,612
Location
Maidstone, Kent
Hi guys! So, this is my very first attempt at PC modding so please don't fry me! I will be calling on your advice throughout this build and hopefully pay you back with an awesome finished case! I am really getting stuck straight into it, I have never so much as sprayed or cut a case before!

Before we start, lets get a few things sorted- I will be modding a HAF 932, and it is not a 'cardboard box mod' as someone suggested! I'm sorry if you feel offended by the win of this case (in my opinion). Secondly, I'm 14- a year ago I bought COD4 for my £300 laptop and wondered why it didn't work- I then explored the possibilities of installing a PCI-e graphics card into it! About 6 months on I built my first PC and now I have my own review site with products being sent by companies and I consider myself a fully fledged PC builder! I just thought I'd let you know in case you see me in some if my pictures. But I do not have tons of time to spare as I'm just starting my GCSEs. Lastly, being 14 I do not have a bottomless pit full of cash to spend, so some of my components are not up to today's standards, I recently did a CPU/Mobo/RAM upgrade and more parts will follow in time! Although I do have a CoolIT Vantage I won coming, so hopefully we will be seeing the 1055T @ 4GHz!

Anyway, enough about me and my cash flow- what do I want to do? I have been looking for ages for a new case to replace my old iCute (laugh if you like!) case. I like a good quality build, interesting design and a massive window. The HAF 932 was perfect for me but it lacked the enormous window, so I realised to only way to achieve my dream was with a Dremmel!

The old case of ugliness:

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What I want to do:
  • Paint stripper the previous paint job except for the left side panel
  • De-rivet and spray the interior black
  • Paint the I/O, expansion card slot part and a few other bits of trim red
  • Paint the drive bays, top PSU hole cover and PSU stand red
  • Cut a large window (similar to the the one of the HAF 932 black edition)
  • Numerous other things that pop up into my head as I continue

Here we go:

So I got my case. Got it from a user on the MM who had previously attempted to spray it. It wasn't a bad job, but there was lots of runs on the interior and a few on the top and side panels where it had splashed off the back. He didn't de-rivet the case or remove the tool-less buttons, which left an uneven coat and matt black buttons. He also didn't dust the bottom before he painted it, so it was extremely rough. He also sprayed over the window, but that didn't matter to me. But he sold it to me for only £30 inc so I was extremely happy, thank you so much! (didn't really take any pics before de-riveting).

The camera couldn't pick up the paint runs but here is some examples of where he has painted over the dust:
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My first job it to de-rivet the case. I used a 3.2mm drill bit and set to work with the ridiculous number of rivets in the case. I thought I would make some mistakes on my very first time modding, but it was very therapeutic! Took me ages to get the bleeders of of the drill bit! Some were domed and some were countersunk, it doesn't really matter, but I will try and get some countersunks as well as domes when it comes to re-riveting. The de-riviting pics were frames from a video build log that didn't really work thus the poor quality:

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Putting on the 3.2mm drill bit.

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Taking off the OD and HDD drive bays.

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Getting the top of the case off.

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Taking off the OD and HDD drive bays.

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Removing the MB tray from the rest of the case.

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Taking off the I/O shield bit, these were countersunk.

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Oh dear! I spent ages trying to get these off with pliers! Learnt to take them off as I go along now.

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All in bits!

Overall, easier than I expected!

So, I will be removing all the paint apart from the outside left panel as the rest has either a rough paint job or it has been splattered by paint. It is not easy to do, so I managed to get a hot wash from my dad's work, it is used to clean grease and stuff that sticks from bus parts by spraying very hot water on it. It really softens it up well, so as soon as it comes out I get the paint stripper and a bit of wire wool and get to work. It also does the job of sanding so the paint can get a good grip! Here are a few of the parts all done:

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Next I tried some spraying. I have never sprayed anything before so I got some tips before proceeding. I had a can of red primer lying about which I used. I was worried a little about the colour of the primer, but in the army cadets a trick I often used was to use red parade gloss before putting on black gloss, that way it gives a deeper colour. So I was pretty convinced that even if you could see it through the black paint, it would not give a negative effect. Anyway, this is my experiment panel:

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I was genuinely impressed with this considering this is my first time spraying. In my opinion it looks just as good as the factory finish on other cases. I did not use a respirator but I think I may when I am doing the rest as I will be doing it all at once. I have this old spetsnaz-syle gas mask with a working filter that will do the job. I don't really want to be going out and buying one if I don't have to. I will just have to put up with looking like Gordon Freeman!

Anyway, thats it for now, I have run out of paint stripper! Sorry for all the talking! Can't wait to get this done but with my GCSEs and homework I am limited for time.

At the moment I am thinking about which fans to use, case lighting and considering replacing the vent on the left side panel with the one pictured below, it's 1/16" thick so it is good quality, just wondering how it would look (assuming this is not a competitor). Any advice or opinions would be greatly appreciated!
 
great start fella! loving the bit about the parade gloss... time to heat your spoon up!!! you know what i mean (i hope) :)

Haha! Well, I will be bulling up the stripped bits soon with some primer but I need to get some red paint. My dad works as a Service Manager for Wrightbus who make busses, and he organises all the repairs and stuff in the South East, so he could get some paint there. So if you find it reminds you of a London bus- don't be surprised! The work will be getting a bit more traction when I get a new bottle of paint stripper. All thats left are flat bits- them drive bays were horrible things! Need to think about cutting the window soon.
 
OMG I cant you destroyed such a beautiful case when i saw the pictures of you adding more hole to the perfect case my heart drop, i hope know one working for coolermaster designer department is in this forum, they would be ****ed, i hope your final stage of your project will not be a disappointment.

Dont worry, it will come back awesome! I was only drilling out the rivets. The window design should look something like this:

HAF-932-Black-Edition.jpg


But it will have a few red internals, lots of cool lighting and maybe some cable braiding. Any idea on how they put them rivet-type things around the window? Are they bolts holding the window in? If so, has anyone seen something similar anywhere?
 
Interesting build, good luck with this! And interesting to know you do reviews, how did you get into that, and how do you fund it/get hardware sent? (guess you'll be making some cash off of this website also :P)

Not sure if you noticed it but a while ago there was a competition to become an OCUK reviewer, I decided that was the perfect thing for me to do- cool hardware for a day or so's work. So I wrote a review on my mouse and mousepad. I didn't win so I was a bit disappointed, but I was determined that's what I wanted to do. So in February I created a free website and spent the next week building it and putting reviews up. Also made a facebook profile for it which became invaluable. With the reviews online, companies could see what I was about.

I emailed a smallish company called Spire Coolers, who agreed to send me out a cooler called the TherMax Eclipse, it was a decent cooler so I kept it in my rig once I finished. Then I emailed Xigmatek, there is a guy in charge of EU PA called Tony who is pretty cool- he sent me an Achilles CPU cooler, kept it, and sold the other and made myself £40 which I was very happy with.

Anyway, Xigmatek was impressed and sent me through their Thor's Hammer CPU cooler which was an amazing cooler and their Midgard Case which was full of features but lacked build quality slightly, selling that in the MM now ;). Then I contacted In Wjn via facebook who then sent me through their Ironclad which looks great and has an outstanding build quality, although lacked cable management (also selling on MM now). Almost kept it but I really wanted a windowed HAF...

Then I decided I really needed to upgrade from my Phenom 9650 based rig a few months ago. I managed to get some RAM from Crucial to review and from the money selling the old CPU coolers and bits I was upgrading I didn't lose a penny :) Now I have a Phenom II 1055T @ 3.5Ghz. Crucial sent me a kit of Ballistix Finned which should make a fair bit of money- I want to get in with Crucial as I really need an SSD.

All this for a load if typing and the £25/year for the site- better than a paper round. What's really limiting me is the time as I am at school, but it will look great on my CV or trying to get into uni. I am trying to contact bigger companies but most ignore me because of my free email domain, but I'm happy where I am, much more than a normal 14 year-old earns! And if I want something like a graphics card, I can sell some other stuff I review, although I try not to spend too much money on the PC or my parents moan!
 
Thanks for the info about the rivets, I may well do a ghetto mod and stick the heads of some on! 3M tape does the job of holding the perspex on!

Any suggestions on fan controllers and fans. Red is preferable, and an industrial/military fan controller. Looking to run the fans at about 1000RPM and I want them to be inaudiable unless you put your ear to it, like the 230mm fans.
 
For the fans I'm thinking of modding up 3 fractal 120mm fans for the top and bottom, and something like an Apache for the rad fan. Anyone had any experience with the Enermax Magamas? Or what is the quietest fan you have used?
 
Things are starting to get moving again. All the parts should be stripped by the end of the week, then it is half-term at the end of next week, so I should be able to get most of it sprayed up. Need to get some cutting done soon too. Thinking of making a metal 5.25" drive bay plate with some switches for lights and power. But I want the power switch to be one of those military style ones with the safety covers, but the only place they sell momentary versions of those costs around $30, and I need 2! Its because the cover has to be modified to close in it's standard position. Anyone know where I can get some or how to modify the cover?

Just left MGS 6th Form myself. Did Maths, Physics, Computing and Economics at A-Level. 7 years there was too much though to be honest. Now going to University of Sussex.

You've got Young for IT haven't you... See your other thread...

Yeah, thats right! Seems to know more about computers than most of the other teachers but as you say, it may be a little out-of-date!
 
I've used quite a few of the "missile launch" covers combined with various toggle switches. In what way do you want to modify exactly?

The cap needs to be modified to accommodate the switch in it's standard position, as it will be a momentary switch, otherwise the cover has to be open all the time. Because a momantary toggle sticks right out normally, to the cap can't close. After all, that's what they are designed to prevent!
 
just checking i'm understanding this correctly so please forgive me if I appear to be covering ground we've already covered.

You're going to be using a momentry toggle switch. as it's a toggle switch you can install it either way up, effectivly deciding whether you click it up momentarily for on or down momentarily for on.

The covers are designed so that they protect a switch while it is in the down (usually off position) I know this sounds odd as most switches are down for on and up for off. but if you think about it they are designed to stop something being turned on by accident necessitating 2 poistive actions to make the "on" position of the switch. In the military (and hollywood for that matter) we usually see the cover lifted and then the switch flicked to "!up" to arm the missile or arm the bomb etc.

So I guess an easy solution for you here is to install your momentary toggle so that the momentary "up" position turns the PC on.

Your actions to turn on would be

1 lift the cover
2 flick up toggle for momentary on "up" position
3 close the cover.

A few exapmles of ones i've done over the years

[SNIPPY!]

Fantastic! Never really thought about it enough I suppose, I expect the ones I was looking at have to be modded to always stay in the up position. Thanks for your help.

I think I will be going ahead with this now, but I could do with a few suggestions on how to do it. First of all, mounting. Should I be looking at modifying an old optical drive and fitting the switches to the front or is there a better way? I like the look of the ones from the American mod shop as they are very thick and look great, but they are designed to screw onto a metal surface whereas this will be installed normally. Also, colour- I was thinking of a standard metal finish with the power and reset covers being red, and the rest black. What are your thoughts on this?

Back onto the covers, I intend to get some quality metal covers rather than plastic, to give it a better quality feel when I power it up. Do pretty much all covers fit a standard size toggle switch or am I looking for something special?

This looks like a long drawn out mod, but I love soldering so the lighting and power should be fun. The braiding looks a tedious task so I may well cheat with NZXT's pre-braided cables. Also, 3t3P, I saw in your mod you used a pretty hefty strip of SMD (think thats right?) LEDs, could you comment on them or point me in the direction of where you got them (trust if neccesary!).

Thanks for your input and patience and I should have a proper update by the end of the week!
 
That is an amazing idea supermoto! I will try to find a metal button too. I could also set up a 3 position toggle switch- so by having the switch in one position and pressing the button would power it up. Having it in the other and pressing would reset and in the other it would do nothing. I dont know how that would look but in theory it is pretty awesome! The down position would be off so it would still work with a cover!
 
WOW!, i have that exact model of case, exept mine is grey, i did want the black one but they only had the grey at the time and since i really wanted the case and mostly wanted it for the side panel and big front fan i bought it!



have always wondered what a black one would look like

I bought it because I loved the side panel. I wish more cases would have a massive side window like that. But spec and cooling-wise it just isn't a viable option for me anymore, especially when I get my Vantage.
 
Just a quick update letting you know things are moving again! I have finished stripping the panels so I will update you with pictures on them, after that it is the things that do not require as much prep such as painting, a little cutting and braiding.

I have, however, considered a new aspect to this build. I am considering the possibility of adding a bottom divider panel like on the 800D to cover the PSU and cable management in this area. The immidiate problem I face with this is that The window will have to be lower than the divider which means I will be looking at a metal panel through the bottom few inches of the window, any suggestions? I was hoping to put the PSU and PSU cables under it because I will not be braiding the PSU cables themselves but extensions that can be seen, and I would also route the front panel connectors though there.

Any input appreciated. I look forward to getting the switch panel done and sourcing metal will be no problem as I can get a virtually limitless supply of aluminium from my Dad's work at most grades.
 
So, a long-awaited package arrived today:

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And installed in my temporary case:

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Comfortably cooling my 1055T @ 3.5GHz and may attempt a 4GHz OC when I have installed it in the new case with good thermal paste. This would be my first serious OC so I will need advice! On the 932 would you suggest setting it up as an intake via one of the top fans and exhausting through the rear? At the moment it is set up as a rear exhaust.

Also, we may be seeing a Crucial C400 very soon after it's release, better storage and hopefully a new graphics card- so stay tuned!
 
Paint stripping is almost done, so I can give you an update of some spraying! Would you recommend 2x primer then 2x colour?

Also I am considering adding a divider like in the Corsair 800D to separate the PSU + cables and the motherboard area. I could also make a HDD cage to put my HDDs in and remove the original HDD cage to increase airflow. The only issue would be that the side panel window has to be cut below where the divider would go, so I would have to put a side on it, but do you think it will look OK? I could add some custom etching to the divider if necessary. Thoughts?

This is basically what I am getting at:

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You can see what I mean about the window. Some advice and feedback appreciated please!

Also, I have just discovered that the case is not painted black but is painted gunmetal. Can anyone confirm this? And if I were to buy some gunmetal spray would it colour-match?

I would really like some advice and feedback please!
 
UPDATE:

I have decided that due to the amount of exterior painting required, it would be best to strip the entire thing and have it powdercoated. That way the whole case will match and it will have a more scratch resistant and professional finish. The red parts will be done by hand however. I have found a template of the HAF logo which I am printing onto card and stencilling so I can put the HAF logo back on the case in red:

haf932logo080510.png
 
Cheers for all the comments! The project is being delayed as I am rather busy at this time with my GCSE exams and the like, however I will endeavour to get this project finished within a reasonable time! I may end up selling this project when I am finished as I am planning on buying an RV02-EW in white, maybe someone would be willing to fill it with better components than I can throw at it which would do it justice as I think this will look great when finished!
 
Very busy at the moment. I will crack on with it when I get my compressor for spraying, will be a while until I really make some progress though. I have roughly cut the window and am finishing the corners so I will post when that's done. I'm thinking that bolting the window on would make a good effect.
 
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