Have you got a gas soldering iron with a hot air blower tip? I found that the most useful tool when I plastic welded the airbox on the Fireblade, got a pretty neat finish without any further trimming.
Humm no I haven't maybe I will have to get one. Current plan is to staple, then plastic weld in between the staples, sand down then skim over with filler.
Staple gun broke shortly after the last picture so not much to update so far ( i have another but so far cant find the poxy thing )
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