Swirl Flaps

Soldato
Joined
18 Oct 2002
Posts
2,937
Location
Lancashire
Been making a few inquiries at some local indy's about getting the E46 330d serviced and a guy I visited
yesterday started telling me about the risk of getting a massive bill by not having my swirl flaps modified with blanks.
Have read a bit about it since but as is the case with most things on forums there are contradictions.
He gave me a quote of £200 to have this done, if some of the stories I read are true then this will get done on Monday.
Just looking for some confirmation/reassurance on here.
 
That at least confirms it has flaps. I'd probably get them done, especially given that they will now be 9 years old, and most likely as brittle as they can be.

Got to be worth the relatively small outlay to prevent the engine lunching itself on a broken, brittle swirl flap.
 
Really easy job to do yourself, did my 320d using the blanking plates, save yourself some cash and get your hands dirty.
 
Really easy job to do yourself, did my 320d using the blanking plates, save yourself some cash and get your hands dirty.

:eek: who me, not a chance :D


So could we agree that £200 is reasonable, it might not be the most competitive but I do live up in the hills and its going in for service anyway.
 
£200 seems reasonable ish to me - a mate paid £290 to have his done at a garage....

Looking at it another way, it's a hell of a lot cheaper than a new engine.

Workmate has a 53plate manual, and foolishly though that it had lasted to 170k, why would they fail now? - I'm sure you can guess what happened next....

He's currently running around in an old Escort whilst deciding if its worth the cost of a replacement engine, plus the labour to fit it....
 
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He's currently running around in an old Escort whilst deciding if its worth the cost of a replacement engine, plus the labour to fit it....

Old Ford Escort, that scares me more than the flaps, decision made :p
 
I'm in the process of doing my 2004 320cd.

Ive got the guide off bimmerforums.co.uk and going to attempt it myself.

I bought 22mm & 33mm as its a bit hit and miss on my year as to which size i will need.

You can get the blanks for about £25 off ebay, so he is essentially charging you £175 for doing the job, which I'm led to believe a competent mechanic should be able to complete within 3 hours!

Also, make sure he cleans out the inlet manifold & the EGR valve! May as well do the job properly while its in pieces!
 
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I bought the blanks of eBay and replaced them myself. Wasn't a particularly hard job and I cleaned the EGR valve and inlet at the same time. This was about 4 years ago (late 2004 car with around 50k) and the flaps were very dodgy back then, so I dread to think how bad they would have been now. Get them done, ASAP.
 
I didn't need to on my 530d but I did anyway using the glued screw method. Took about 2 hours total, replaced the EGV loo roll while I was there too. Felt a bit smoother afterwards actually but all of the flaps were operating smoothly anyway and I have the later type. There is a school of thought which suggests the flaps closed all the time leaves the regen cycle in operation mode all the time, but I haven't noticed any ill effects
 
It really is fantastic that everything bolted onto a half way modern diesel engine seems engineered to cause the maximum amount of problems posssible.

Dont worry your car has a EGr, PDF, DMF and swirl flaps! nothing can go wrong!
 
Dont worry your car has a EGr, PDF, DMF and swirl flaps! nothing can go wrong!

[stress level rising again :(]

I appreciate people saying do it yourself and save the money but it isnt going to happen.
Besides changing a wheel the only thing I have ever done on a car was about 4 months
ago I decided (after watching a youtube video) to replace the rear disc's and pads.
Went ok but took ages to undo the bolts on the calipers, messing with the engine is a
totally different situation. Is there a youtube video for that :p (he says jokingly)
 
It really is fantastic that everything bolted onto a half way modern diesel engine seems engineered to cause the maximum amount of problems posssible.

Dont worry your car has a EGr, DPF, DMF and swirl flaps! nothing can go wrong!

+1

But not on mine! :D

I have a (near enough) 20 year old Social/Domestic/Pleasure vehicle (LC80) and a 30 year old "Works" one (VW T3)!

I intend to keep both going for as long as physically possible!
 
I know a guy who bought a 330d private, it chewed on it's flaps within a month. Expensive :eek:

Another good reason to get a garage to do it, come resale time you have proof that it's been done.

You could read all day about the problems some people have with thier BMW but I am happy
to tell you that in 4 years I have not had 1 single issue with my car - fact.
But now I find myself in a situation were I need to have a lot of work done to stop other things
from (possibly) happening, you just cant win can you :rolleyes:
Would that stop me from buying another BMW.......no, but the snow might!
 
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