Welding alternative?

Very strong superglue? :p You can also get a type of paste for gluing not sure what it's called. Wouldn't be as strong as welding though obviously.
 
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The other side of this bar has separated and is now becoming weak on this side too, so a weld would be ideal but I don't posses one or know anyone that does.
 
A weld melts the two metals to form one piece...

What does the bar do? What is it attached to? Why has it broken?

*n
 
If you lived that bit closer to sheffield, you could have borrowed one of mine :P
Got far too many of them hanging around.
Casmeister.
 
Resin may work? depends on surface area/type etc though. Not sure if it would have the required strength either.

Would it be possible to screw them together?

edit: think quicksteel is a resin.
 
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georges said:
edit: think quicksteel is a resin.

All I really know about quicksteel is that my mate's CR250F engine casing got a hole bashed in it by a snapped chain, and quicksteel held it for at least another six months before he sold it. And that's the engine casing of a high compression fourstroke race motorbike engine, so I'm sure it will hold your exercise bike handlebars on :D
 
darreny said:
what about a local engineering firm or garage, would prob charge next to nothing

If someone walked into my garage and they had taken the time to get it clean(no paint) I wouldn't charge anything to give it a quick stitch with the Mig.

I would imagine most garages are the same.
 
There are a lot of alternatives to welding. I would suggest some sort of bonding with epoxy resin, get one of the ones where it has 2 tubes connected by the same plunger so that you get the right amount of each for a good bond.

Also, surface preperation is key to a good bond, use some glass paper and rubbing alcohol to first roughen the surface and remove any paint or deposits then use the alcohol to wash off dust and remove grease. Optimal bond thickness is usually around 0.3mm. If you squeeze the two items together too hard you risk squeezing the resin out and end up with a weak bond. Also having a bond that is too thick also reduces bond strength.

Or you could quite easily drill through both pipes and put in a bolt.
 
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