Except they did know, ships had round ones![]()
And the potential problems regarding alloy fatigue were well understood...
https://en.wikipedia.org/wiki/No_Highway_in_the_Sky
And the best castles have rounded corners, not square edges.
Well that was more to make them resistant to undermining (As were Moats)
Once Guns became the thing (and particularly cannon) star layouts became more common.
See https://en.wikipedia.org/wiki/Bastion_fort
