Posting the Lapped Contact and Pressure test results here
Raw Image
Pseudo Colour Representation
Pressure Statistics
Pressure Histogram
Line Scan Profile
3D Image
Grid Raw Data 10 x 10
I am posting the email you sent me so further discussion can take place
Adeel,
Results were a surprise to me, here is my take on it. The mountain was made into mole hills. One of the properties on the paper is if there is no contact or no impression that area could be .0005 mil or a mile a kind of go - no go situation.
you are more likely from the thermal result to be on the "close to contact" margins. The other alternative was a miss-fire on the mount or test although I think as you have done a couple already it is not likely. Your contact area was down to .38 inches and your pressure dropped to 53.58 psi.
"Removing the mountain" may have been enough material to lighten your mount pressure (53.58 psi is a good + range for any sink mount and ICD) but as your contact was broader and less concentrated contact in areas that were not adding any benefit the contact improvement was where it counts was the dominant factor.
A tightening of the sink would most likely add to the contact profile and add a couple C to your overall performance.
If you have a test left an increased pressure test on the same sink would be interesting.
All The Best
Andrew (IC Diamond)
I am surprised by lapped results also.
I think I know what you mean by mole hills. 'Mole hills' are those tiny dots which are spread across the centre of contact. Making the contact area broader has definitely resulted in lower pressure as I mentioned in post 390 of this thread.
I think I may know the reason why I get temps drops after lapping even though overall total contact area and pressure have decreased (thanks to 10+ hours of lapping
) and correlates with what you said:
"the contact improvement was where it counts was the dominant factor"
The four cores as drawn and as shown in the pic with rough superimposition are positioned in the upper half of Q6600 and that is where the contact area and pressure are greatest.
Below those cores are cache units and that is where we get the least pressure and contact area.
Since only cores are the dominant factor in producing heat especially under load, the cache doesn't make difference.
However if the situation was opposite with cores residing at the bottom and cache at the top, then there would have been major problem with temps.
The sink was fully tightened so there was no further room for tightening the screws.
As for increased pressure test, how would it be done?
With the contact surface as it is (which is still not perfect) between IFX-14 and Q6600, increasing pressure would only show itself in those areas where the greatest contact is already i.e top and bottom. There still won't be any difference in the lighter areas or areas where there is no contact i.e centre right
The only option is to produce near perfect lapping, so more protruding metal is shaved away, but I think this is difficult with hand lapping.
Here are my better lapped pictures and include the heatsink aswell
I am in the process of Lapped testing
WingZero30