Final Conclusion
Right so I've being pretty quiet for a few days, am now on the 4th or 5th tune revision from Lund due to some low down throttle issues, essentially it was over-sensitive.
This latest revision is much better, they put the drive by wire setting back to standard to give the throttle more linearity and to suite my style better. Before it was too snappy at low RPM with both more timing and drive by wire turned up higher down low, some might like this but I prefer a smoother throttle as I like to balance the car and steer the car on the throttle a lot and I simply could not believe a stock GT 350 drove like that (they do not).
Now on a cold start its still a touch jumpy, but hey even a stock GT cold start does not drive as smooth as when warm, it is just more pronounced with this setup, mainly caused by the larger maf diameter tube from a CAI as I had same issue with just PMAS CAI. When you increase diameter of maf tube the air passing through it slow down (lower air velocity) due to the larger opening, this means you lose precision, particular at slow air speeds.
Now on this latest revision the car is better, I'd still like to have better cold start driving but at least now it does not annoy me, warm is now pretty spot on to the point I am happy, yes it could be better and its no worse than a stock car now.
I went to the dyno this morning, we did two runs, both runs within 1BHP, 515 and 516 horses, which shocked me. Even more so we were having an issue as the car refused to rev over 7000rpm on the dyno, it kept hitting a soft limiter where the car just held revs at 7000 and refused to go higher, it was soft limiter as there was no harshness or abruptness to the limiter or no ba ba ba ba ba like you get at fuel cut. So we think there is more power as peak power is at 7500rpm on this manifold and you can see from the graph it was still making power and then spikes from 500-505 to 520 as the limiter kicks.
516BHP & 396lb/ft (Lund tune and full GT 350 setup)
472BHP & 410lb/ft (Lund tune and PMAS CAI, stock GT IM&TB)
415BHP & 360lb/ft (STOCK CAR RON 95)
So you can see over a stock car the GT 350 setup still makes a lot more torque everywhere, which is down to the tune as a tune makes great power and torque gains on these cars, typically 40BHP/40lb/ft just tune when fully dialled in and tweaked, making it more a custom tune rather than canned and Lund are very happy to work with you and tweak a car whereas other tuners like SCT sell you a tune and that is it, tough luck.
Compared to the PMAS CAI the dyno does not tell the true story to what I feel on the road. Also only compare the lines beyond 3000rpm simply because dyno operator has an effect on under 3000rpm due to how they get in the power and when they get in the power.
Still you can see the GT 350 setup does shift the powerband as such on the road the GT 350 setup feels quicker because on the road you really feel it come on very strong at 2200rpm and it never stops because of how it makes more power in a linear fashion without spikes and dips like the car does on stock GT IM and with a CAI.
So on the road it feels better, it also once over 3000rpm puts power down better too due to how it makes the power in a more linear fashion with a flatter torque curve.
Also this setup just seems to punch way harder when you go WOT even at low RPM, whereas the stock manifold seems lazy under 4000rpm when punching to WOT.
This is stuff the dyno cannot show but it does show the powerband shift and it does show beyond 6000rpm is all gains starting as low as 10-20BHP which as you cross 7000rpm is around 50BHP.
For some reason the car was soft limiting at 7000rpm at which point it was making around 500BHP and as the limiter kicks I personally feel it is spiking the BHP by 15-20BHP, but on the flip side we know this intake makes peak power at 7500rpm so there was still more power to make if we could have revved it out more but for some reason on the dyno the stock limiter was kicking in yet on the road the limiter is set to 8100rpm and I have personally revved it as high as 7700rpm for datalogging and on my drive back from the dyno I did a pull to around 7500rpm and it had no issue on the road.
So this setup or otherwise known as Ford Power Pack 3 with a Lund tune is good for 500+ crank horsepower, headers will put the car above GT 350 horsepower with a custom tune, so that really is good stuff.
The issue with this setup, $1000 gets you a CAI and flasher/tune that gives you massive gains and results of typically 475HP/415lb/ft with a custom tune on a UK (RHD) car. That is great value for money!
This setup however though it makes more power (above 6000rpm) but a little less torque does cost $2000 with tuning and flasher, so the value for money gains are less. So you really have to decide if you think it is worth it, yes it drives better, yes going WOT is a lot more punchy from any RPM and yes the way the car pulls your face off over 6000rpm is very addictive, but of course it means you want to rev harder and more RPM will equal more wear, how it will effect engine lifespan is pretty unknown, we know the engine is built by Ford for 7500rpm, so you gain 1500rpm-2000rpm with PP3 where there is more power and more fun. The Americans on these setups are revving much higher, typically to around 8000rpm and some are pushing to around 8300rpm, failures? None yet!
My intention is just to rev out to around 7500rpm but you do need to concentrate as now the car revs like crazy compared to stock so it is very easy to hit 8000, I think I need to get some form of buzzer indicator to change gear and set it at 7400rpm, which should time my gear changes at around 7600rpm.
But on some landmarks I use the car is travelling quicker than before, looks to be nearly another 3-4mph quicker as the car really moves along when you use that extra RPM.
Whats next? Gonna send the log to Lund on the dyno, but again I can report there was ZERO positive knock and it was still adding in timing upto around 5500rpm at which point knock went to 0.00 so all safe and spot on. Hopefully they can shed some light on the 7000rpm stock soft limiter kicking in on the dyno.
Next is headers and hopefully another 50 or so horses gain with some Kooks 1 7/8 green catted headers, be nice to see 550BHP NA.
But big kudos to Ford as the engine with just bolt-ons is making over 100HP per litre, gone are the days of big lazy American V8's well for Ford anyway as it makes fantastic power and loves to rev.
I still might give the JDM tune a try as they are confident there tune drives smoother, so if they make me an offer I will give it a try and well post my feedback and probably get it back on the dyno for comparison. But as it is I am happy, when fully warm car drives nice and smooth even in normal mode, race is spot on and I tend to not use sport mode.
Also this setup makes wet mode a lot more snappier too, which a lot would like I am sure as wet mode on the stock car has very lazy throttle, whereas on this setup wet mode is nearly as good as normal mode on the stock car for responsiveness which I know could be a huge bonus to some. What I cannot tell you is which part does that, maybe just Power Pack 2 will do the trick as it could just be down to the stepped throttle body give better low-down response or it could be the manifold, but my bet is on the throttle body.
P.S. For those wanting to know, wheel figures: STOCK CAR 312WHP, PMAS & TUNE: 359WHP and GT 350 setup: 390WHP. Remember its a maha dyno so wheel figures are also very low and would break hearts. Still near as dammit 80WHP gains with bolt-ons, which is damn close to 100 horsepower.