Project: Kodiak

Lets start with the not so pretty. This is a picture of the front panel cable management in its current form:

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The cable mess... err.. management between the 5.25" bays. This is the best most invisible spot to hide cables in a mostly see through box. I will probably make a cover for this section out of modders mesh or something to obscure the view of the cables.

The following picture shows my best efforts with the front panel headers:

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The routing of the front panel cables, this is about as neat as I can make it without using extremely long extension cables to route them down the front, across the base, up the motherboard brace, along the underside of the motherboard tray and up into position. You can also see one UV cathode and the routing of its power cables.

It was at this point that I flushed my radiators. I started with a boiled distilled water and white distilled vinegar solution and followed that with distilled water. It took a gallon and a bit per rad to get it perfectly clear. I then affixed some rad grills to the inside portion of the rads:

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Installed 6 fan grills on the inside of the radiators. This may seem redundant (and frankly, it probably is), but my justification is protection. Both for the radator fins and my hands when working in the area near the rads (pumps, cables, tubing etc).

The next step was to mount the radiators:

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The row of grills for the GPU rad are in place, just look at the length of those screws... totally insane!

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Inserting the fans onto the screws and against the vibration dampening material. This was harder than it looks/sounds because the 15mm fan spacing doesn't leave enough space for the cables to go between the fans and this orientation has the cables coming out the sides :(

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Showing the fan shrouds in place, this really brought home how massive the radiator assembly was going to be!

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Look at the size of that assembly! It sticks out almost 5" into the case!

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Both radiators installed (top is CPU, will be plumbed to the right hand reservoir, bottom is GPU and paired with the left reservoir).

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Both installed rads from the inside. Notice the opposite orientation of each rad. This was deliberate for the purpose of minimizing tubing length.

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A profile of the front with both rads installed. I like the look of the simple grills, also (rather surprisingly) I don't mind the silver screw heads.

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This is how the radiator fans look like spinning. That red dot between two fans is where a screw is missing (the retailer only sent 23 of 24 screws :/ ), however this has since been rectified.

The obligatory night shot:

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Anyhow, onto yesterdays progress!

I wanted to mount the pumps next because my EK tops came through:

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As usual I am really impressed with the EK packaging, but not the product so much this time as there are some visible imperfections on the milled surface of the tops :/

The first task is obviously to take the stock top off the pump:

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And then mount the new ones:

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You may notice I flipped the orientation of the one of the pump bases, this was so the cables would be poking out of the sides between each pump. The reason for this will become apparent later.

I assembled the MCP35X heatsinks next:

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And put the thermal pads on the bottom of the pumps:

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.

And the final part of the pump assemblies was to mount the pumps to the heatsinks:

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I had already drilled the holes necessary to mount the heatsinks in the bottom of the case:

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After I fitted both pumps to the case:

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While they were there, I wanted to see what they look like with the fittings I planned (the far pump was supposed to have 2x 45 degree pieces, but I still need to order the last few 45 degree pieces).

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And to take it a step further, I couldn't resist popping the end of some tubing onto the far pump to make sure the tubing clears the SSD caddy and makes it to the drain port nicely:

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The final picture I have for you guys currently is of components and tubing:

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In this picture is my new Sabertooth P67 motherboard (I took this out of the box to see it for myself, and I can confirm, sexiest. motherboard. ever.), the i7-2600k (if anyone here keeps score here is its info: Batch number: 3110B473 Wafer: 1112, made in Costa Rica), an EK true backplate for 1155/1156 motherboards, 2 retail packs of 10' Primochill Primoflex Clear 1/2ID 3/4OD tubing, and some Indigo Extreme TIM (I was originally going to use my Shin-Etsu X23-7783D, but I thought why not go for the best!).

This now means the thread has caught up with the current build progress!

BONUS picture:

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I couldn't resist... lol.
 
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@danbt: Thanks! I am not sure my wallet agrees with that though (especially after tonight lol).

@greyfox591: Thanks! Yea, I really love the case, its build quality is fantastic and the finish is of superb quality. It really is absolutely stunning. Also very durable - I haven't been all that gentle with the panels and such and there are not paint scratches to speak of on any of them, pretty good stuff!

Anyhow, I don't have any pictures to upload tonight as there hasn't been any real progress.

I disassembled my current build enough to extract the power supply (not easy when the cables were meticulously routed) and test fit it into the UFO to try out cable routing ideas. Man its hard to hide cables when both side panels and the top have windows!

I eventually came up with a plan though, however I found that nearly all the main power cables are all too short to reach their marks :( So I took this as a good excuse to place an order for some Bitfenix Alchemy extensions ;) I ended up ordering:

1x Black 24-pin ATX
1x Black 8-pin EPS
1x Black 8-pin PCI-e
1x Red 8-pin PCI-e
2x Black 6-pin PCI-e

You may find the one red cable odd (well frankly so do I), but as I was adding the cables to the cart I had a rather stupid idea to order one red cable and take it apart to add red accent cables to all of the black ones (except ATX) and use the removed black wires to rebuild the mutilated 8-pin cable. This is might be hard to understand from my rather bad explanation (forgive me for that, I am really tired at the moment), but hopefully it will work so I can show you in picture form.

I also wanted to order my sound card and SSDs today as they were on sale at my preferred retailer ($69.99 for a 60GB Agility 3 - how can you say no?), but I ended up getting carried away and ordered:

1x Creative Titanium Fatal1ty Professional
1x 60GB OCZ Agility 3
1x 120GB OCZ Vertex 3
1x 2TB Seagate Barracuda Green
1x 16GB Corsair Vengeance Kit
2x Asus HD6970

You may notice that the GPUs go above my initial component plan, there were two reasons for this, the first of which was wanting to use reference design full cover EK waterblocks for the cards (there are no reference 6950s on sale at my preferred retailer at all) and secondly greed - I know I would regret not going for the 6970s somewhere down the line. I am honestly not sure which of those was the main factor (probably the second though), but now I am left with way way too much graphical horsepower for my current 24" 1920x1200 screen. To make the 6970s seem more worth it, I am going to need an upgrade! I'm thinking Eyefinity...

Oh and also I changed my mind on another aspect of the build. I no longer want a stealthed look to the waterblocks, which is a shame as I now need to either buy a new mosfet block or just get a new top for it from EK. I already bought a new chipset block which arrived today, and I must say I am pleased with the new look.

I will be uploading more pictures when the components come through, should be exciting! I probably should get the case into a more usable condition so I can test out all this new hardware :D
 
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A component package did come though, but the one containing the 2TB Barracuda and the 2 6970s isn't due until Monday :(

However I did take pictures of the current lot:

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The new chipset block out of the box:

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This one will be used in place of that ugly black one I had previously purchased (pictured in a previous post).

I was impatient so I mounted the SSDs to their fan mount:

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In preparation for enough components arriving to start up this build on air, I decided to finish mounting the fans into the case. I started with the 3 fans on the top panel:

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The view from the top:

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I also routed the cables for 2 of those fans (I didn't do the 3rd one because it is going to be paired with the one on the motherboard tray and requires some more thought):

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After that I moved onto the bottom fans. These ones are also the HDD and SSD mounts. First I had to remove the SSD and HDD brackets from the fans and mount push them onto the nice black bolts:

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And then remount the SSDs and HDD bracket (The HDD bracket will have the Barracuda and an old 160GB drive I have lying around (this one will be used to run OSX in a VM)).

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I think I may swap the agility and the vertex around, so the prettier vertex is on top.

After this I did the motherboard tray fan and pushed it into place:

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I really don't like that green label...

and now a photo of the current case rear:

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There is still a lot to do, but I can't do much more until I buy the fan controller (Lamptron FC Touch).
 
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Just a quick update, I have ordered all the rest of the parts I need to get this build running and under water.

I have also readied the system for air stress testing (with the intel stock cooler :rolleyes:) in preperation for GPU arrival (which will be tomorrow now because UPS claimed hurricane related delays :mad:).

Anyhow, pictures of it running on air shortly.
 
WOOT the GPUs arrived! Also the Barracuda and some of the Bitfenix extensions (they forgot to send 2 black 6pin PCI-e extensions :( ).

My original plan was going to be install the cards and power her up, but I decided to wait until after I install my fan controller (the next couple of days).

Anyhow, some pictures are below, I will upload more pictures tomorrow when I can be bothered to downsize them, too tired at the moment.

2TB Barracuda Green

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1x 24pin, 1x EPS 8pin, 2x PCI-e 8pin (one red, one black) extensions

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2 HD6970s, the boxes alone are huge as you can tell by looking at the 24" 16:10 monitor behind the cards

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I decided to modify the Bitfenx extensions a bit as illustrated below, but I can't finish until I get the 2 6pin PCI-e's I am owed :(

bitfenix_in_progress.JPG

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I think they are coming out well!

Anyhow, I'm off to bed now...
 
Thanks for all the kind comments guys! I apologize for the lack of updates, but I will be back with pictures on the 6th.

I have put it all together very roughly for some air cooled testing and I am happy to say it's gone well... Well mostly anyhow.

The Bitfenix extensions I was missing have arrived and I have finished making them all black and red. They do look awesome as you guys attest, however my wife pointed out something so obvious I can't believe I missed it - I will be taking the stock GPU cooling off so the cables will no longer match the GPUs! :(

Running the machine on air has showed me that I may have over estimated the capabilities of the Lamptron FC Touch. I have 2 fans attached to each channel with a Y splitter, however the LEDs on them are less bright than a fan connected via Molex and the airflow feels significantly reduced. Whether this is a faulty Fan Controller or 30W per channel isn't enough to power 2 LED 120mm fans (surely it is...) is yet to be determined.

I also managed to create a thermal shutdown after using the automatic over clock available in the EFI BIOS, this was because of the stock cooler I'm sure, but I really don't know why I even tried an over OC yet - just impatient I guess!

Anyhow, I will be taking it all apart again tomorrow, during which I will be testing the fan controller thoroughly and installing the water cooling (the 2 GPU blocks, the CPU block and the rest of my rotary 45 degree fittings are due to arrive tomorrow) as I booked the next two days off work to really crack on with this build.

I am also expecting to receive a custom etched acrylic PSU blank tomorrow. The image for which was drawn by my wife in Illustrator in about 10 minutes, I think it will work well, and will finally represent the projects name. Below is the image my wife created:

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Anyhow I will be back tomorrow with pictures!
 
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