Ok I took a day off work today so I could get the last bits out of the way, I've not bothered smoothing the metal yet as I have to buy the fans etc (ordering tomorrow).
So as I said in the previous post, the majority of the metal is cut in the top, bar some refinements when I get the fans to check:
after checking the dimensions of the inside of the case with the 5.25 caddy, my initial reaction was to cut out a large segment at the back and keep the front of the bays for small hardware tat might need it.... but this just wasn't workable due to the depth of the magicool radiator, it would have required a lot of space for both that AND the fans depth that would be attached to it. I decided to remove it completely.
This now frees up a TON of room in the case, I can have the magicool at the front, the fans pulling in air behind it, and a ton of space for harddrives on the floor (note picture is upside down - sorry for poor quality).
To remove the bay, there are (what look like) screws welded onto the chassis that look like this from the front:
and this from the back:
At first I thought I could just dremel these off. They are VERY flimsy and any gripping tool can twist it away, but the opposide side stays in. So I took a small screw driver and a hammer and knocked them off. This is quite possibly the best thing to do in this case. the screw is unusable as it was already welded to the case, but knocking it off as such leaves a clean circular hole as you can see at the top of the picture below:
At this point I was so nervous about the magicool fitting I hat to check if it would work:
IT FITS! It fits so tight, that I can turn it on it's side without it screwed in and it won't move! it's that close! The reason why it's so tight is because the glass side panel is 10cm thick compared to the borderline 2cm's of the metal case, all in all I think this has worked out really well
The next problem I have to face is fixing the radiator to case. I the problem with the magicool is that it only has fan fittings for 1 side (the metal plate you seen earlier) and as I want the fans on pull instead of push (apparently more effective cooling) this means I have no sure way to fix the radiator onto the case. I'll take photos of this when I work on this problem but for the moment I'm just going to order the rest of the cooling components. My current idea is to drill some holes into the front of the case, or I could use cable ties if that doesn't work out.