Rover K Series HGF - What actually causes it?

Soldato
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hey,

Seeing as there's been a lot of posts on here recently about failed Rover K Series Headgasket Failures, its got me wondering about what actually causes it (besides the gasket itself failing).

Thanks :)
 
i am not sure on this but something to do with the positioning of the thermosat in the engine. agw_01 knows what causes them im sure he will be along later to clear it up.

thedazman
 
The biggest problem is that it has a very small coolant capacity, so the slightest leak tends to lead to overheating and gasket failure.

For want of a better description, the gasket is the weakest link, any problems and that'll be the first thing to go as a result in any coolant loss or overheating situation.
 
Most HGF's aren't even caused by overheating actually Dolph. There is nothing wrong with the gasket itself.

There are several opinions floating around regarding HGF. The main one being the position of the thermostat.

When the thermostat opens, the cold water from the radiator rushes into the engine. This causes the head to contract which rubs against the sealant on the gasket, eventually causing the sealant to wear away. This isn't helped by the fact that plastic dowels are used. With metal dowels HGF is a lot less likely, as the dowels are stronger and stop the head contracting as far.

Another well known cause of HGF are air locks which then cause hot spots in the engine. Similar to the thermostat problem, where the rushing in of cold water creates cold-spots which then makes the head contract/expand causing failure of the gasket seals. Air locks can be caused by failure to bleed the system properly or a leaky waterpump or inlet manifold gasket.

A recent one I've heard (from penski) is that the liners in the engine drop, making a gap between the gasket. Hence why oil and coolant can mix etc. I can't say I've heard this one before, but I guess it's possible.

HGF isn't as big a problem as people say it is. Sure, the engine likes to eat them as much as I like eating pizza but it's shouldn't put people off owning the K series. I know people running original gaskets, and I know people who've had gaskets fail after 25,000 miles (mostly on new cars).

I think it's safe to say, that if the gasket has been changed properly, and the engine is regularly serviced, there's no reason that it shouldn't last 100,000 miles, or if it'll ever need doing again.

My 214 had it done about 15,000 miles ago so you should be fine for quite a bit westy :p
 
Dolph said:
The biggest problem is that it has a very small coolant capacity, so the slightest leak tends to lead to overheating and gasket failure.

For want of a better description, the gasket is the weakest link, any problems and that'll be the first thing to go as a result in any coolant loss or overheating situation.

So could you fit a larger coolant expansion tank, to help avoid such problems? the same with an uprated headgasket?
 
-westy- said:
So could you fit a larger coolant expansion tank, to help avoid such problems? the same with an uprated headgasket?

The larger expansion tank would definitely help, but it may alter the pressure within the cooling system. :confused:

You can also fit water level meters, to warn you if the level drops below a certain point.
 
It's the culmination of poor design, non existent R&D, absent quality control, cheap materials and build quality of the kind last seen on the straw house the little pig built.

HTH :)
 
agw_01 said:
HGF isn't as big a problem as people say it is.

So why have we had like 5 'oh my god my head gasket went' threads in a week on a forum like this which isn't even a manufacturer specific problem?

Where are the 'My Honda Civic head gasket went' threads?
 
Just within my group of friends/family we have had about 6 or 7 rover HG's go, i'd say its a pretty big problem.
 
The main reasons I've heard are poor servicing (incorrect filling/bleeding of the cooling system) and thrashing the hell out them from cold (were talking near redlining here) is the killer of these engines.

If the K series was such a dreadful engine, Rover would have never got awards for it, and countless manufacturers wouldn't have used it, these manufacturers include Caterham, Lotus and Ariel to name a few.

Let's also not forget that Landrover admitted servicing issues and abuse were to blame for a few odd isolated incidents of headgasket failure in 1.8 k series engines, well, they admitted it after the damage to the engine's reputation had been done anyway.

Also, not replacing stuck-open thermostats or removing them all together can introduce 'thermal shock', especially bad in alloy engines.

The K series does not have head gasket problems.

What it has in addition to the thermal shock issue is a requirement to check the liner protrusion from the block...Which most people don't do.

The liner seals at the base collapse which reduces the clamp load.
When you don't check this and fire it up and the head gasket goes you get an urban myth about them having dodgy head gaskets.

The head gasket going is the symptom of the liner drop not the problem in itself, which is why the same garages that don't check liner protrusion also don't solve the problem by skimming the head...Thus guarenteeing themselves future business.

Cheap, aftermarket head studs (pass through the entire block) may not have the correct tensile strength, leading to further liner-drop issues.

*n
 
Furthermore, remember that this engine was conceived as a small-capacity A-series replacement...1600 and 1800 blocks are pushing the envelope slightly.

*n
 
That's all well and good, however every other manufacturer has managed to develop an engine without an appetite for Head Gaskets why rover can't or why they require so much maintenance is poor design.
 
Firestar_3x said:
That's all well and good, however every other manufacturer has managed to develop an engine without an appetite for Head Gaskets why rover can't or why they require so much maintenance is poor design.

The K doesn't have an appetite for HG's.

If a HG change is done properly, the engine will only probably need one or two replacement gaskets throughout its entire lifetime.

You try finding me a piston engine that won't need its HG changing at least once.

And the rotary engine needs its water seals replacing every 60k.
 
It's not 'so much maintenance', rather 'maintenance by people who aren't little more than strategically-shaved chimps'.

Plus it's 74Kg including ancilliaries.

Lovely engine.

*n
 
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