Simon said:The engine is a fantastic design overall as it has won many awards for.
The problem most the time is not the headgasket but the liners moving as mentioned. The liners at high revs (especially on the 1.8 with its poor Rod/stroke ratio) have a habit of wanting to twist, the only think stopping them is the head. On a cold engine the liners have not expanded and so do not grip the block enough, the liner wants to twist, the head stops it and instead the liner drops. This drops the liner from the headgasket fire ring and you get the headgasket gone symptons but it's not actually the headgasket that's gone. This is a problem on the engines as they are not overengineered lumps of metal but finely tuned to minimise weight, hence why the engine is so light and popular with Kit cars.
Also any coolant leak soon fecks them up. On race cars they never have problems as they are well maintained same with enthuasts cars, the elises rarely have issues. The complete bolt through engine design is indeed race car technology and Honda copied it for the F20C and K20.
So you could replace the liners with stronger ones?