Back in the UK (since Thursday!) And I have been making progress but little time to post an update. Just on the train now so I'll post a quick note now and then some pictures later on.
On Thursday as soon as I landed I got to work on the Orion. I proceeded with getting the internals back in it as the body work still had outstanding things that were needed but it was waiting for Dad to get back from a trip as I had never flat and polished anything before so I didn't know how. I needed to be taught!
So on Thursday I got the fuel tanks secured back in and changed the mounting method. They should be more secure now. After that the engine was fitted then the throttle and fuel mixture servos connected. This time with metal threaded rods so you couldn't pull it apart even if you tried. That's that fail point from before fixed
After that I refitted the temperature and RPM sensors. Then fitted the exhaust manifold. Internally, this is about as far as I can go at this point. And I was busy until Monday so had to stop here.
Monday came and began rubbing out the few lacquer runs that had formed and removing the grit which had got stuck in it while drying. This involved going over it with wet & dry 1000, then 1500 then 2000. Then eventually using a DA Polisher with coarse, then fine, then dry buffer and eventually a wax polish. I was working on this flat out from 8:30am until 5pm on Monday then finished off this morning which took a couple of hours with the end result being pretty spectacular. I am very happy with it - this is all the body work done now. Oh and the vents were painted black and lacquered as well.
So this brings us up to date and here is what's left:
- fit the rudder and reconnect to the servo
- fit the rear grab handle
- fit the water outlet and filler ports
- fit the air vents
- water tubing
- apply stickers and rubber edging strip
- fit the exhaust bracket + exhaust
Probably a full days work left but it's on the home stretch
Pics to follow tomorrow.
On Thursday as soon as I landed I got to work on the Orion. I proceeded with getting the internals back in it as the body work still had outstanding things that were needed but it was waiting for Dad to get back from a trip as I had never flat and polished anything before so I didn't know how. I needed to be taught!
So on Thursday I got the fuel tanks secured back in and changed the mounting method. They should be more secure now. After that the engine was fitted then the throttle and fuel mixture servos connected. This time with metal threaded rods so you couldn't pull it apart even if you tried. That's that fail point from before fixed
After that I refitted the temperature and RPM sensors. Then fitted the exhaust manifold. Internally, this is about as far as I can go at this point. And I was busy until Monday so had to stop here.
Monday came and began rubbing out the few lacquer runs that had formed and removing the grit which had got stuck in it while drying. This involved going over it with wet & dry 1000, then 1500 then 2000. Then eventually using a DA Polisher with coarse, then fine, then dry buffer and eventually a wax polish. I was working on this flat out from 8:30am until 5pm on Monday then finished off this morning which took a couple of hours with the end result being pretty spectacular. I am very happy with it - this is all the body work done now. Oh and the vents were painted black and lacquered as well.
So this brings us up to date and here is what's left:
- fit the rudder and reconnect to the servo
- fit the rear grab handle
- fit the water outlet and filler ports
- fit the air vents
- water tubing
- apply stickers and rubber edging strip
- fit the exhaust bracket + exhaust
Probably a full days work left but it's on the home stretch
Pics to follow tomorrow.