Sunday window mod

Soldato
Joined
13 Mar 2011
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Bada Bing
i found a cheap piece of A3 perspex and thought i;d cut a new window for my Home Rig seeing as it was an awful day.

Anyway, i was playing with the design and i wanted the window as central as possible so that you miss anything, and i thought it was cool to keep the honeycomb air vents over the noctua

1) original coolermaster panel

img4001w.jpg


i dont like it because of the air vent on the acrylic, the one extra rounded corner and its general small size

2) this is it without the side panel, what i did was import this into photoshop and then play with the layers to find the best place for the window - i saw this method whilst browsing the interwebs and i thought this was a good method

img4002orig.jpg


3) then i put in the original design and i thought it looked silly - it covers the main past of the components i like to look at - the area around the cpu...

img4002km.jpg


4) i did not know whether the A3 acrylic would stretch as far down as to cover both air vents, but i tried it anyway and used the good old ruler to make sure it would all be fine

img4002orig2.jpg


I didnt want just a plain square becuase this is my gaming rig, different to my uni rig, and so i wanted some more detailing with the honeycomb effect at the edge.

Anyway, what i did was to cover the whole lot in 3m 3434 masking tape, draw the dimensions of the perspex, draw the cut line ~2cm within that to allow for piping and the double sided tape. I used an old template for the rounded corners.

img3980k500.jpg


To do the honeycomb bit, i drew two lines, one 1cm from the edge of the perspex, the other 3cm from the edge, then worked out that i needed 3x 5cm sections to make it look in proportion and used a set square for the 45 degree edges :)

img3987k500.jpg


I used the dremel + speedclic + metal cutting discs to do the straight edges and then for the honeycomb section i used the "thin metal cutting discs" which are for more intricate work. I then gave it a quick file with the metal files.

img3989k500.jpg


This is the second window i have cut, it look me from midday to 5.30 with a lot of regular breaks, it is very hard on your hands and requires a lot of attention to keep it going where you want

img3990k500.jpg


img3997k500.jpg


This is it on the computer, as i am using it now, but i am waiting for the piping to come in the post...

img4004k500.jpg


img4005k500.jpg


ill update with a final picture when the perspex is in


BTW, some of the pictures are of the other window i did, it is just to get the general idea :)
 
Last edited:
what is "piping"? Is it the same as "edge trim"?
By using double sided tape and "Piping" will it not create a small gap bitween the case panel and the acrylic sheet?
 
what is "piping"? Is it the same as "edge trim"?
By using double sided tape and "Piping" will it not create a small gap bitween the case panel and the acrylic sheet?

yeah, edge trim

yes, there will be a small gap, but the double sided tape should still hold it, if it doesnt ill get foam tape that should eliminate the gap :)
 
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