Today I bring you sad news
My rod bearings have gone...
Sunday night I heard a tapping noise 10 miles or so from my home exit off the motorway.
Stopped at a layby to investigate.
Tap tap tap tap tick tick tap coming from the front top area of the engine block.
Turned the car off, wouldn't turn on again. Called breakdown and someone was with me within 30 mins. (Start Rescue are great, btw!).
Trailered the car to home and the next morning took it to a garage down the road that know my car as they MOT it all the time and do odd bits.
Silver and copper bits of metal in the sump and some scoring on the inner wall lining where the oil pump chain is. Suspect that the oil pump or tensioner may have started to go causing the chain to slack and also rod bearings to go, or maybe the other way round.
For anyone considering an E46 M3, or even any M car of age really, consider this:
1: Oil change every 4-5k miles, or once a year whatever comes sooner. This is an absolute must. Every single person who knows these M engines and has worked on them has stated this numerous times even though BMW's service book states 15k miles. This will keep the bearings in good health and prolong their lifespan. After 100k miles on original bearings, you're basically playing Minesweeper.
2: Consider changing the rod bearings and bolts around 60-80k mileage. There are uprated bolts and bearings that can be installed, but if the car is being used on the road and not driven harsh every time, then OEM bearings and bolts are fine according to Redish Motorsport.
So what have I decided to do?
I bought a new engine with 66k miles on it. The donor car it came from had a side impact so is SORN and being broken for parts. The car had 2 owners from new with main dealer servicing only and is also a 2005 model. Service book and receipts all being included. Cost was £4800...
Redish will be doing the engine swap, and will be doing an oil service + VANOS test + rod bearings before it goes in. They will also be doing a comprehensive inspection of the whole car and videoing the entire job with photo updates and the like. Also their inspection services are a bit cheaper than my local specialist, so I'm going to have them do all servicing from now on and make use of my rail fair discounts to get to and from Bristol. Redish estimate is ~£1500. However I've offered them my old engine which they can rebuild or use for something else, so the price should be lower, or offset against labour or something, will see what James Redish says.
I weighed up various options, I considered breaking the car for parts as the condition of my car is excellent and the parts would fetch strong money. But then what do I replace it with, no other car within reasonable money I buy now without leasing would feel the same, and I've already invested a lot of time and energy into this car to keep it tidy, so decided to get it fixed. I will be putting fewer miles on it going forwards as maybe next year will look to buying a 2nd car (an EV), maybe a Leaf or something similar for daily stuff and commuting leaving the M3 for proper roof down and weekends away etc. At least once this is all done I know the biggest problem should no longer be a worry.
Work begins December 10th for a 7 day period. Redish will send me videos and photos of each stage, along with valve clearance reports and everything else.
So in short, whilst you can get these cars for cheap, yet also a lot of money for clean examples, no matter what you get, you will still need to be spending a couple grand on preventative maintenance on the engine alone during ownership if you use the car regularly and the previous owner has not had these things seen to.