Anglia Project

Soldato
Joined
18 Oct 2002
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8,016
I blame my dad entirely for my passion for cars. He's a mechanic by trade, but he also enjoys tinkering with cars in his free time.

So, I grew up surrounded by cars, and from an early age I wanted to spend all of my time with him, watching what he was doing, learning, and just generally getting under his feet and in his way. Fast forward to today, and I'm much the same, albeit now I've got a bit more knowledge, and am now a bit too tall to literally get "under his feet" (but I sometimes still do in the figurative way).

In the mid 90's, my dad got his 2nd Ford Anglia - a 1966 Deluxe, which was in quite a sad state, and needed a bit of repair work. Unfortunately time was tight, so it was completed, with a 1500GT engine (later a 1300 crossflow) and it went on the road. I loved going out in the car, it turned heads everywhere. A few years later, he picked up another, in worse condition! This one took longer to restore, but having done something with "period" mods, this one went extreme - he took the largest shoehorn he could find, and squeezed in the full running gear from a Subaru estate car - 1800cc flat four engine and full 4WD running gear.



In 2003 I managed to get hold of a 1967 Ford Anglia Deluxe, which had failed it's MOT on a few items and the current owner couldn't afford the repairs. I started off by getting myself a Mk2 Escort with a 1600 crossflow, with plans of putting that in. I made a start, but didn't get much further than stripping the car to mostly a bare shell with the Escort front suspension fitted, before other events took over and it got sidetracked.



I then changed my daily driver to a Honda Prelude 2.2 VTEC, and decided that my "fun" weekend car shouldn't be slower than my daily driver, so got hold of a Nissan 200SX S13, with a 1800 turbo engine.



I stripped this down, but before I could make a start, I ended up damaging my Prelude, so spent a few months rebuilding that! The Anglia took a back seat again. Unfortunately, it continued to take a back seat until October 2010, when I started again on it.

The years sat outside at my dad's place had taken their toll on the car, which had developed much more rust, and it required quite a bit more work than it would have done 6 years earlier...



So we removed the rust, and using replacement body parts from the Owner's Club, repaired these areas and put strength back into the car.

Removing rust...


Fitting new bits...


Nice new, strong metal...


Once the strength was put into the chassis, it was time to start thinking about fitting the running gear.

However, I'd since (again) changed my daily driver to a Mitsubishi Legnum VR-4, and the 1.8 turbo engine again would have been less powerful than my daily driver! So... I've changed the choice of engine (again)!


So, introducing the Mitsubishi 6A13TT engine, as is in my Legnum VR-4:



2500cc, V6, 24 valve, quad cam, twin turbo, 280bhp.

With an engine from an old Galant (the saloon version of my Legnum estate), I decided to see whether it would fit in the engine bay of the Anglia.


Lifting it towards the unsuspecting car


With the turbos still attached... not quite, how about without the turbos?


Much better!!

The 6A13 engine was never used in a Rear Wheel Drive vehicle by Mitsubishi, therefore, there are no gearboxes available “off the shelf” that will allow it to be used longitudinally.

The 6A13 is, however, compatible with gearboxes that also bolt up to the Lancer Evolution IV onwards 4G63T – but, the same problem comes – it comes in no vehicles where it’s used in a RWD configuration...

So… to the drawing board we go to find a gearbox.

Well, from my previous running gear selection, I just so happen to have a FS5W71C gearbox from the Nissan 200SX sitting around… it’s fairly compact, and the bellhousing looks a similar size to the bolt pattern for the 6A13 engine.

We had to design and have made some adapter plates to be able to attach the two together, so we began to make some templates.



I picked up an FTO flywheel, which is the same 225mm as the Nissan gearbox (the engine came from an automatic), but with the 8mm adapter plate we had made by a local engineering firm, the back edge of the flywheel was a bit too close for comfort, so we had made up a 5mm spacer to bring the flywheel away from the block.

In a RWD box, the input shaft is supported in the end of the crank, but in a FWD or transverse gearbox (as in the VR-4) has the input shaft supported both ends within the gearbox itself, so there are no spigot bushes, and therefore no way to mount one into the VR-4 engine. So, again to our local engineering firm, who turned us up a spigot adapter to fit the end of the crank, and to fit the brass spigot bush from the 200SX.

With these adapter plates made up, and a combination of Mitsubishi FTO flywheel and clutch and the Nissan clutch, and a home-brew release bearing using FTO/200SX bits, we have managed to mate up the Mitsubishi 6A13TT engine to the Nissan 200SX FS5W71C gearbox!




We then began to fit the gearbox into the car, making up a custom gearbox cross-member, and minor modifications to move the location of the gear lever.




We were then able to drop the engine in place, mate it up to the gearbox again, and even fit the Nissan propshaft - which was the perfect length to mate up to the standard Anglia rear axle!!




So, here we are, with engine/gearbox/propshaft bolted together - next on the list is to modify the front crossmember to remove the existing engine mounts, as we'll be making up new custom engine mounts.

 
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Soldato
OP
Joined
18 Oct 2002
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8,016
I purchased the Mk2 Escort complete for £170. I sold just the shell via eBay for £175, so I certainly didn't scrap the shell - maybe it's still out there somewhere?

I'll be keeping the turbos, but I'll probably have to make custom manifolds to relocate them elsewhere!
 
Soldato
Joined
7 Dec 2002
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UK
I'm working on my Ford Capri at the moment, that amount of rust underneath would probably cause me to give up on it. :eek:

I'll be interested to see how this ends up, should be awesome! :D
 
Soldato
Joined
1 Nov 2002
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3,709
Wow, that looks like a pretty serious undertaking. I was thinking just the other day we don't seem to get as many project threads on here as we used to.
 
Soldato
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Joined
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8,016
I love those "piles on the floor" pictures - it makes you realise just how much rotten stuff there was there, that was actually also still holding the car together and in the right shape!
 
Associate
Joined
26 Mar 2008
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503
Location
West London
In a RWD box, the input shaft is supported in the end of the crank, but in a FWD or transverse gearbox (as in the VR-4) has the input shaft supported both ends within the gearbox itself, so there are no spigot bushes, and therefore no way to mount one into the VR-4 engine. So, again to our local engineering firm, who turned us up a spigot adapter to fit the end of the crank, and to fit the brass spigot bush from the 200SX.

I feel like a big girl reading that, I got halfway through and was like, the doodad goes in to the what who? The most I do on my car is topping up the washer fluid! Would love an Anglia, such cool looking cars, great project.
 
Soldato
OP
Joined
18 Oct 2002
Posts
8,016
I left you last time with a marriage of an engine and a gearbox mated together - which even I wasn't sure would have worked until we managed it!

The next issue to tackle was that of actually starting the car. Our adapter plates were taken back to our local engineer with some more rough scribbles, and they were returned with some new holes.



A minor tweak, and the starter bolted up to the engine, and in line with the flywheel - and then, for the moment of truth... would it work?


Success! Next, to get the starter fitted to the gearbox. A small bit of cutting later...



As you can hopefully see, the starter is rather close to the crossmember - and the gearbox is currently lifted higher than it will usually sit - which means that the starter will be trying to sit in the crossmember, so some modifications are required.

So, we cut away a section, and reinforced where we'd removed, as well as reinforcing where we'd cut away the original engine mounts, as we'd not be needing them.




The eagle-eyed among you may have noticed a couple of blocks of wood between the front crossmember and the sump of the engine in the final picture of my last update - this is what was supporting the engine in the right position. I don't think that would have been a long-term solution, so a proper engine mount is required.

Upon my browsing of forums as I usually do of an evening, I happened upon someone selling a brand new engine mount from a Honda Integra DC2 - which looked like it might fit the bill. I promptly purchased it, and work began on making it fit. A large chunk of the original engine mount was removed, and a wonderful looking mounting bracket was created.



In order to support this, we'd need some quite hefty bracing, so the remainder of the bodywork was removed, and some additional box section was grafted into place.



The engine was then lifted back into position, and the front engine mount was affixed securely to a beefy bit of box section, and the engine suspended from it, and the gearbox crossmember.



With the front and rear mounts sorted, something was needed to stop the roll of the engine. Using the mount from the Honda Integra gave me another idea. I often see Hondas with "engine torque dampers" to reduce the engine movement from their huge torque outputs *s******* - these are small units which don't take up much room... perfect for this case.

So, a couple were purchased, and mounts made to prevent the roll on the engine.



There we are - that should damp more torque than the 2 Hondas they were no doubt previously destined for!


And finally - another treat, a video which is "out of order" of the text above, but I couldn't leave this update without putting it in!

 
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Soldato
Joined
1 Nov 2002
Posts
3,709
That's an interesting idea using the torque dampers as engine mounts. I assume they're not just straight dampers but have some spring element as well? I'd a bit concerned about them allowing more movement than a rubber mount but it looks like you know what you're doing!
 
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