sprognak said:
Well CPU should be riding fine at 6x440MHz = 2.6GHz. So I'd suspect the board there.
What I think you should do is drop your cpu multi to 6, RAM to 1:1 @ 5,5,5,15 and the Vcore to 1.45v, +0.1 on the other voltages and just keep upping your fsb by 5MHz. Run Orthos for 10mins each time.
Max stable FSB
Then set you RAM timings back to 4,4,4,12 and fsb back to 400. Test with Orthos for 10 mins or so and up by 5 MHz, repeat.
Max stable RAM
Then whack your CPU multi upto max and set your RAM to 5,5,5,15 again. Drop your fsb down to about 360MHz.
Max stable CPU
I would be reluctant to go very much over 1.45v and I personally wouldn't go over 1.5v at all. Set yourself a "budget" of sorts. A limit that your not prepared to go over and yes, I'd deffinately keep those temps under 65.
It sounds like you've done quite a bit of testing but you need to try to be more methodical. You need to find the limit of each of your components individually by giving one component a hard time whilst giving the others an easy ride.
Trying a bit of this and that won't help you at all. Overclocking is all about method and patients. And a bit of intuition if you're really good.
One other thing, I'd get a Zalman fan bracket and 120mm over the northbridge as on my DS3 it gets hot enough to burn flesh!
Post back your results and we should be able to improve things for you
