Hi there
Those who know BMW's will know the M3 CSL and CS had quicker steering racks, so this weekend I fitted an even faster rack, nicknamed the purple rack as is a popular modification amongst those tracking and drifting their BMW's. Steering rack ratio information as follows:
E46 M3 = 15.4
E46 M3 CS / CSL = 14.5
Purple Rack = 13.7
In short lock to lock on regular M3 rack is around 3.5 full rotations, with the purple rack its 3.
As I had removed the front subframe and steering rack for engine rebuild, doing this job was nothing new and very easy for me.
Picture of purple rack
Lets get started!
Still looking nice and clean underneath since engine rebuild and no fluid leaks at all, a job done well.
Also the view from underneath the M3 is pretty damn awesome to be honest.
New rack installed
Then just a simple case of put everything back together. A couple of tips, remove your old track rod ends from your old rack and count how many spins they are to take off, so then when you install the new rack make sure the new track rod ends are spun on the same amount of times, this should prevent your alignment toe settings being miles out. Also before starting up, make sure you remove air intake tubing so you can access the PS reservoir and make sure you brim it. Start the engine and turn the steering lock to lock, it might sound a bit nasty at first, then turn off and top up the reservoir again. Remember to use ATF Dextron III and expect to use 0.5-1.0l for this. Put back together, make sure everything is tight and wheels torqued up, go for a drive.
Slicks delivered
A set of Dunlop medium slicks £130 delivered for all 4 and should last 2-3 track days on the basis my alignment is suitable for them. These being the latest and same dunlops which the BTCC boys use and other M3 guys using them state huge grip but also very progressive. Once the cage is installed and I've got a spare set of wheels these shall be getting tested out, no doubt next Summer.
Conclusion
So with the new rack installed the initial impressions are good, on centre feel is greatly improved and the car is far more keen to turn. General feedback/feel and weighting also seem improved. I did also install brand new inner and outer trackrod ends onto my purple rack, so in essence it is all brand new, total cost of parts including rack £300 and fitted by myself so no labour.
So yes I love it, the car feels more connected, more go-kart like and even more adjustable on throttle and steering with great feedback.
The only downside is DSC, it will intervene much earlier with this rack, I checked my alignment and at first it was a little out, 5 minutes toe in on one side and 1 minute toe in the other side. Set both sides to just 2 minutes toe in which was what the car was previously set at which helped, but DSC intervenes earlier for sure and on the front brakes. For those who drive with DSC off is not an issue, but those who enjoy driving fast with DSC on for safety net then I am afraid this modification is not for you as the DSC will drive you crazy. I have even tried resetting the steering angle sensor but has made no improvement.
It makes sense though because the car is seeing less steering angle but in reality is steering more meaning you have more angle but the car is thinking the car is sliding due to lack of steering angle and as such intervening to early.
I have heard it is possible to re-calibrate the DSC to the new faster rack, but am not sure how to do this or if it is possible on the older MK20 DSC?
But as I am happy to drive without DSC for me it is a great modification.
