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The front suspension/floor pan fail is the one from the previous MOT. Seems it's added a new inner sill rust area so that's fun. As the advisory says though she be rusty as hell.
Obviously the question on emissions as they didn't do it which is fair enough, but don't think I have any real worries there. Asked them to quote me for the work, not really sure what to expect especially that floor plan one as it kinda encroaches into the frame rail which is why I balked at it.
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So, got a call today and they basically said it was too far gone for the level of welding repairs they do, which could mean anything surely
Walked over, paid for the MOT and got it back earlier and had a bit of a look now, the previous look was when I had it jacked up at the rear so didn't exactly have the greatest view of the front of the frame rail and 'ran out of time' to get a proper look, this time I jacked it up at the front and got a much better view for better or worse.
The 'new' inner sill fail is actually close to the same area as the floor pan/frame rail bit and they've done some poking around with a screwdriver as I'm pretty sure I would've noticed the size of holes that are there now
The bit near the framerail actually doesn't seem all that terrible, basically dunno what it's called but there's a formed sheet that seems to 'connect' the front of the framerail where the subframe bolts in to the front of the inner sill. That's been dented (presumably from someone jacking it up there, presumably after the pinch weld was also destroyed) and then rusted through. That looks doable to replace where the actual rust hole is and enough solid metal to weld into, also the framerail itself actually seems ok/solid, so I feel like that bit actually I could take on.
But then there's the inner sill, basically the piece above with the rust hole in it near the framerail also sits 'on top' (or underneath, closest to the ground, if that makes sense) what is now an extremely rusted, potentially non-existent inner sill... So yeah... About that

I'm guessing the repair would be to get that piece off somehow, ideally intact, then cut out a big chunk/all of the inner sill and replace (no panels available it seems to fab a new sill!)
No doubt doing that, including taking the side skirt off which I haven't done yet, will expose a shed tonne more rust all along/inside the sill to cut out and replace.
But, doable?
If I do it myself, very amateur welder but with some confidence I can get a solid if not always pretty weld done, then it's just time and a sheet of good metal or two right?
Am I crazy for considering this as my second welding project (admittedly my first, on this car, seems to have gone fine/passed an MOT, eventually)?
EDIT: Just taken the side skirt off, crazy how much that stuff hides, there's like a foot or more of the outer sill that just isn't there anymore
